The Project Gutenberg EBook of Scientific American Supplement, No. 312,
December 24, 1881, by Various
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Title: Scientific American Supplement, No. 312, December 24, 1881
Author: Various
Release Date: February 22, 2006 [EBook #17817]
Language: English
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[Illustration]
SCIENTIFIC AMERICAN SUPPLEMENT NO. 312
NEW YORK, DECEMBER 24, 1881.
Scientific American Supplement. Vol. XII., No. 312.
Scientific American established 1845
Scientific American Supplement, $5 a year.
Scientific American and Supplement, $7 a year.
* * * * *
TABLE OF CONTENTS.
I. ENGINEERING AND MECHANICS.--Improved Fifteen Ton Traveling
Crane. Designed for service in the construction of Port
Alfred Harbor. South Africa. 3 figures. 4967
Improved Steam Boiler. 1 figure. 4968
The Elevated Railways of New York. 4968
Some of the Developments of Mechanical Engineering during the
Last Half Century. British Association Paper. By SIR FREDERICK
BRAMWELL. The steam engine.--Evaporative condenser.--Steam
navigation.--Marine governors.--Light engines and boilers.--The
Perkins system.--Ether engine.--Quicksilver engine.--Locomotive
engines.--Brakes.--Motors.--Transmission of power.--Compressed
air locomotives.--Hydraulic transmission of power.--Electric
transmission of power.--The manufacture of iron and steel.--
Bridges.--Machine tools.--The sewing machine.--Agricultural
machinery.--Printing machinery. 4968
Amateur Mechanics: Metal turning, 29 figures. Rotary cutters,
12 figures. Wood-working and lathe attachments, 9 figures. 4971
A New Method of Keeping Mechanical Drawings. 4978
Achard's Electric Brake for Railway Use. 2 figures. Plan and
elevation. 4974
II. ELECTRICITY, ETC.--Electricity. What it is and what may be
expected of it. By JACOB REESE. 4974
Electric Light Apparatus for Photographic Purposes. By A.J.
JARMAN. 2 figures. 4976
Desruelles's Electric Lighter. 1 figure. 4976
Solenoid Underground Wires in Philadelphia. 4976
Dr. Herz's Telephonic Systems. 2 figures. 4976
Decision of the Congress of Electricians on the Units of
Electric Measures. 4977
Secondary Batteries. By J. ROUSSE. 4977
III. TECHNOLOGY AND CHEMISTRY.--Domestic Sugar Production. 4980
M. Garnier's New Methods of Photo-Engraving. By Major J.
WATERHOUSE.--Photogravure.--Photograph printing by
vapor.--Atmography. 4982
Dangers of Pyrogallic Acid. By DR. T.L. PHIPSON. 4982
IV. ARCHITECTURE, ETC.--Artists' Homes, No. 12.--Wm. Emerson's
house, Little Sutton, Chiswick.--Full page illustration and
large size longitudinal section. 4978
Memorable English Houses. 4 figures.--Newton's house.--
Flaxman's house.--Canning's house.--Johnson's house. 4980
V. GEOGRAPHY.--Herald Island.--On the summit.--A midnight
observation.--Plant life on Herald Island.--Inhabitants of
the cliffs. 4980
VI. METALLURGY.--The Treatment of Quicksilver Ores in Spain. 4977
VII. AERONAUTICS.--The Balloon in Aeronautics. 4977
VIII. BIOGRAPHY.--Franz Liszt.--Large Portrait. 4981
* * * * *
IMPROVED FIFTEEN TON CRANE.
[Illustration: Engraving.]
[Illustration: Side and Top View Plans.
IMPROVED FIFTEEN TON TRAVELING CRANE.]
The machine illustrated on first page has been constructed for Port
Alfred Harbor, this being one of several harbors now being made by Sir
J. Coode in South Africa. The pier for the construction of which the
crane will be employed will consist of concrete blocks laid on what is
known as the "overend system." The blocks, being brought on trucks
direct from the block yard to within the sweep of the machine, are
raised by it, swung round, and accurately set, the machine being
continually traveled forward as the work advances. The bottom blocks
are laid on bags of concrete previously deposited by the crane out of
boxes with flap bottoms.
The present machine has been specially designed throughout, and
represents the most complete development which block-setting plant has
yet attained.
The most striking features of the crane are, the great range of all
the motions, the large radius, and the method of providing for the
latter by a horizontal jib suspended from a king-post. It was at first
intended to have a straight inclined jib, and to alter the radius by
pivoting this round its lower end, as is commonly done; it occurred,
however, to Mr. Matthews, M.I.C.E., representing Sir J. Coode, that
the plan eventually adopted would be in many ways preferable; the
crane was therefore constructed by Messrs. Stothert & Pitt with this
modification, and as far as can be judged from the trial with proof
load, the arrangements can hardly be surpassed for quick and accurate
block-setting. In cranes with "derricking" jibs it is necessary to
connect the derrick and hoisting gears in such a manner that a
variation of the radius may not affect the level of the load; this
plan answers sufficiently well for ordinary purposes, but for
block-setting it is requisite to have extreme accuracy in all the
movements and great quickness in changing from one to another; the
arrangements adopted in foundry cranes, in which all the motions are
entirely independent of one another, seems therefore more suited for
this kind of work. Other not inconsiderable advantages are also
secured by the adoption of the foundry crane type, the amount of clear
headway under the jib being much increased, and the difficulty avoided
of making a jib sixty feet long sufficiently stiff without undue
weight.
The principal dimensions of the crane are, total height of lift 46
feet, radius variable from 25 feet minimum to 45 feet maximum, height
from rail to underside of jib 22 feet 2¾ inches, radius of tail to
center of boiler 22 feet, working load 15 tons, proof load 19 tons.
The general arrangement consists of a truck on which is fixed a post,
round which the crane revolves; the jib is supported midway by an
inclined strut, above which is placed the king-post; the strut is
curved round at the bottom and forms one piece with the side frames,
which are carried right back as a tail to support the boiler and
balance weight.
The hoisting gear consists of a double system of chains 13/16 in. in
diameter placed side by side; each chain is anchored by an adjustable
screw to the end of the jib, and, passing round the traveling carriage
and down to the falling block, is taken along the jib over a sliding
pulley which leads it on to the grooved barrel, 3 ft. 9 in. in
diameter. In front of the barrel is placed an automatic winder which
insures a proper coiling of the chain in the grooves. The motive power
is derived from two cylinders 10 in. in diameter and 16 in. stroke,
one being bolted to each side frame; these cylinders, which are
provided with link motion and reversing gear, drive a steel crank
shaft 2¾ in. in diameter; on this shaft is a steel sliding pinion
which drives the barrel by a double purchase.
In the center of the crank-shaft is a large reversing friction clutch,
which drives, through miter gear, a vertical shaft placed just in
front of the post; from the latter the slewing, racking, and traveling
motions are obtained.
The crane can be turned through a complete circle by a pinion gearing
into a machine-moulded toothed ring bolted to the top of the truck;
this ring is 11 ft. 4-7/8 in. in diameter, and contains 172 teeth 2½
in pitch. The slewing pinion is driven by intermediate gearing from
the bottom of the vertical shaft mentioned above. For the turning
motion two distinct sets of rollers are provided; these are carried by
cross-girders placed between the side frames; one set runs against a
cast-iron roller path bolted round the bottom of the post, and the
other on the large horizontal roller path seen in the engraving. The
latter is 14 ft. in diameter; it is built up of two deep curved
channel irons with top and bottom plates forming a circular box
girder, on the top of which a heavy flat rail is riveted, and the
whole turned up in the lathe. The racking and traveling motions are
driven from the top end of the vertical shaft; the racking gear
consists of wire ropes attached to each side of the traveling carriage
and coiled round a large barrel, the outer rope being brought over a
pulley at the end of the jib. The rails for the carriage rest on
rolled joints bolted to the underside of jib. This arrangement
involves the use of an overhung traveling carriage, but enables the
jib to be of a stiff box section, the side stiffness being further
secured by wind ties.
The traveling motion is worked by a second vertical shaft, which
passes down the center of the post, and by means of a cross shaft is
geared to the front axle, from which four of the ground wheels are
driven.
The post is octagonal, built up of plates ¾ in. thick; at the bottom
end it is secured to the girders of the truck, and at the top is
shrunk on to a large gudgeon 12 in. in diameter, which enters a
casting fixed in the back end of the jib; on the top of the gudgeon
are two steel disks on which an adjustable cap rests; by means of this
and the ties to the tail and the lower end of the strut a proportion
of the weight can be brought on to the post so as to relieve the
roller path to any desired extent, and enable the crane to be revolved
easily.
The truck is 24 ft. long and 16 ft. 4½ in. wide; it is constructed of
longitudinal and transverse box girders 2 ft. 8 in. deep, and rests on
two axles 6 in. in diameter; round these axles swivel the cast-iron
bogie frames which carry the ground wheels. This arrangement was
adopted because the crane has to travel up a gradient of 1 in 30, and
the bogies enable it to take the incline better; they also distribute
the weight more evenly on the wheels. The gauge of the rails is 15 ft,
the wheels are 2 ft. 6 in. in diameter, and have heavy steel tires.
The weight on each of the front wheels when running with the ballast,
but no load, is about 16 tons. A powerful brake is applied to the
wheels when descending the incline.
All the clutch levers, break treadle, and handles are brought
together, so that one man has the crane under his entire control. An
iron house, of which the framing only is shown, extends from the
gearing right back to the boiler, forming a most spacious engine room
and stokehole. A separate donkey engine is provided for feeding the
boiler. The truck is furnished with legs under which packings can be
wedged so as to relieve the load on the wheels when block-setting. The
slings seen under the boiler are for hanging a concrete balance
weight; this will weigh about 20 tons. The weight of the crane itself
without load or ballast is about 80 tons. The crane was tested under
steam with a load of 19 tons with the most satisfactory results; the
whole machine appeared to be very rigid, an end often very difficult
to obtain with portable wrought-iron structures and live loads. The
result in the present case is probably greatly due to the careful
workmanship, and to the fact that the sides and ends of the plates are
planed throughout, so that the webs of the girders get a fair bearing
on the top and bottom plates.
The crane showed itself to be very handy and quick in working, the
speeds with 19 tons load, as actually timed at the trial, are: lifting
16 ft. per minute, racking motion 46 ft. per minute, slewing through a
complete circle 90 ft. diameter, four minutes, equivalent to a speed
at load of 60 ft. per minute. The crane was constructed by Messrs.
Stothert & Pitt, of Bath, to the order of the Crown agents for the
colonies, and we understand that the design and construction have
given complete satisfaction to Sir J. Coode, the engineer to the
harbor works, under whose supervision the crane was
constructed.--_Engineering._
* * * * *
IMPROVED STEAM-BOILER.
An improvement in steam-boilers, best understood by reference to the
ordinary vertical form, has been introduced by Mr. T. Moy, London.
Here the flue is central, and, as shown in the accompanying
illustration, is crossed by a number of horizontal water-tubes at
different heights. The ends of these tubes are embraced, within the
steam chamber, by annular troughs. At the top domed part of the boiler
are two annular chambers, the outer one being intended to receive the
water upon entry from the feed-pump, and to contain any sedimentary
deposit which may be formed. The water next passes, by the pipe, _a_,
in the figure, into the inner chamber, surrounding the end of the
uptake flue, whence it flows through the pipe, _b_, down into the
first of the annular troughs above mentioned, and afterward overflows
these troughs in succession until it reaches the bottom. Mr. Moy
claims to have secured by this means a boiler of quick steaming
capacity, together with a reduction in the weight of metal, and
considerable economy of fuel. By the arrangement of the water in a
number of shallow layers a large steaming surface is obtained, and
there is a good steam space rendered available round the troughs. The
water also enters at a point where it may abstract as much heat as
possible from the furnace gases before they escape; and by the
separation of the top domed chamber from the rest of the boiler the
operation of scaling and cleaning is facilitated. The arrangement is
also adapted to horizontal and multitubular boilers, to be fired with
solid, liquid, or gaseous fuel.
[Illustration: IMPROVED BOILER.]
* * * * *
THE ELEVATED RAILWAYS OF NEW YORK.
But few persons who have not been in New York since the construction
of the elevated roads, and witnessed their equipments and operations,
can have any adequate idea of the extent of them, and of the people,
machinery, and appurtenances required in working them. A recent
inventory discloses the fact that there are 32 miles of roadway, 161
stations, 203 engines, and 612 cars, while 3,480 trains a day are run.
There are 3,274 men employed on these roads, 309 of whom are
engineers, 258 ticket agents, 231 conductors, 308 firemen, 395 guards
or brakemen, 347 gatemen, 4 road inspectors, 106 porters, 33
carpenters, 27 painters, 69 car inspectors, 140 car cleaners, 40 lamp
men, and 470 blacksmiths, boiler makers, and other mechanics employed
on the structure and in the shops. Most of the ticket agents are
telegraph operators, but there are 13 other operators employed. There
are four double-track lines in operation. The aggregate daily receipts
vary from $14,000 to $18,000; and as many as 274,023 passengers have
been carried in one day. Engineers are paid from $3 to $3.50 per day;
ticket agents, $1.75 to $2.25; conductors, $1.90 to $2.50; firemen,
$1.90 to $2; guards or brakemen, $1.50 to $1.65; and gatemen, $1.20 to
$1.50. The above items do not include machinists and other _employés_
in the workshops, or the general officers, clerks, etc.
* * * * *
AMERICAN ANTIMONY.
A Baltimore dispatch informs us that a carload of antimony, ten tons
in all, was lately received by C.L. Oudesluys & Co., from the southern
part of Utah Territory, being the first antimony received in the East
from the mines of that section. The antimony was mined about 140 miles
from Salt Lake City. The ore is a sulphide, bluish gray in color, and
yields from 60 to 65 per cent. of antimony. All antimony heretofore
came from Great Britain and the island of Borneo, and paid an import
duty of 10 per cent. ad valorem, and there is also some from Sonora.
It is believed that with proper rail facilities to the mines of the
West there will be no need of importations.
* * * * *
SOME OF THE DEVELOPMENTS OF MECHANICAL ENGINEERING DURING THE
LAST HALF-CENTURY.[1]
[Footnote 1: Paper read in Section G (Mechanical) of the British
Association.]
By SIR FREDERICK BRAMWELL, V.P. Inst. C.E., F.R.S.,
Chairman of the Council of the Society of Arts.
I am quite sure the section will agree with me in thinking it was very
fortunate for us, and for science generally, that our president
refrained from occupying the time of the section by a retrospect, and
devoted himself, in that lucid and clear address with which he favored
us, to the consideration of certain scientific matters connected with
engineering, and to the foreshadowing of the directions in which he
believes it possible that further improvements may be sought for. But
I think it is desirable that some one should give to this section a
record, even although it must be but a brief and an imperfect one, of
certain of the improvements that have been made, and of some of the
progress that has taken place, during the last fifty years, in the
practical application of mechanical science, with which science and
its applications our section is particularly connected. I regret to
say that, like most of the gentlemen who sat on this platform
yesterday, who, I think, were, without exception, past presidents of
the section, I am old enough to give this record from personal
experience. Fifty years ago I had not the honor of being a member, nor
should I, it is true, have been eligible for membership of the
association; but I was at that time vigorously making models of
steam-engines, to the great annoyance of the household in which I
lived, and was looking forward to the day when I should be old enough
to be apprenticed to an engineer. Without further preface, I will
briefly allude to some of the principal developments of a few of the
branches of engineering. I am well aware that many branches will be
left unnoticed; but I trust that the omissions I may make will be
remedied by those present who may speak upon the subject after me.
I will begin by alluding to
THE STEAM-ENGINE EMPLOYED FOR MANUFACTURING PURPOSES.
In 1831, the steam-engine for these purposes was commonly the
condensing beam engine, and was supplied with steam from boilers,
known, from their shape, as wagon boilers; this shape appears to have
been chosen rather for the convenience of the sweeps, who periodically
went through the flues to remove the soot consequent on the imperfect
combustion, than for the purpose of withstanding any internal pressure
of steam. The necessary consequence was, that the manufacturing
engines of those days were compelled to work with steam of from only
3½ lb. to 5 lb. per square inch of pressure above atmosphere. The
piston speed rarely exceeded 250 feet per minute, and as a result of
the feeble pressure, and of the low rate of speed, very large
cylinders indeed were needed relatively to the power obtained. The
consumption of fuel was heavy, being commonly from 7 lb. to 10 lb. per
gross indicated horsepower per hour. The governing of the engine was
done by pendulum governors, revolving slowly, and not calculated to
exert any greater effort than that of raising the balls at the end of
the pendulum arms, thus being, as will be readily seen, very
inefficient regulators. The connection of the parts of the engine
between themselves was derived from the foundation upon which the
engine was supported. Incident to the low piston speed was slowness of
revolution, rendering necessary heavy fly wheels, to obtain even an
approach to practical uniformity of rotation, and frequently rendering
necessary also heavy trains of toothed gearing, to bring up the speed
from that of the revolutions of the engine to that of the machinery it
was intended to drive.
In 1881, the boilers are almost invariably cylindrical, and are very
commonly internally fired, either by one flue or by two; we owe it to
the late Sir William Fairbairn, President of the British Association
in 1861, that the danger, which at one time existed, of the collapse
of these fire flues, has been entirely removed by his application of
circumferential bands. Nowadays there are, as we know, modifications
of Sir William Fairbairn's bands, but by means of his bands, or by
modifications thereof, all internally flued boilers are so
strengthened that the risk of a collapse of the flue is at an end.
Boilers of this kind are well calculated to furnish--and commonly do
furnish--steam of from 40 lb. to 80 lb. pressure above atmosphere.
The piston speed is now very generally 400 feet or more, so that,
notwithstanding that there is usually a liberal expansion, the mean
pressure upon the piston is increased, and this, coupled with its
increased speed, enables much more power to be obtained from a given
size of cylinder than was formerly obtainable. The revolutions of the
engine now are as many as from 60 to 200 per minute, and thus, with
far lighter fly-wheels, uniformity of rotation is much more nearly
attained.
THE EVAPORATIVE CONDENSER.
Moreover, all the parts of the engine are self-contained; they no
longer depend upon the foundation, and in many cases the condensing is
effected either by surface condensers, or, where there is not
sufficient water, the condensation is, in a few instances, effected by
the evaporative condenser--a condenser which, I am sorry to say, is
not generally known, and is therefore but seldom used, although its
existence has been nearly as long as that of the association.
Notwithstanding the length of time during which the evaporative
condenser has been known to some engineers, it is a common thing to
hear persons say, when you ask them if they are using a condensing
engine, "I can not use it; I have not water enough." A very sufficient
answer indeed, if an injection condenser or an ordinary surface
condenser constituted the sole means by which a vacuous condition
might be obtained; but a very insufficient answer, having regard to
the existence of the evaporative condenser, as by its means, whenever
there is water enough for the feed of a non condensing engine, there
is enough to condense, and to produce a good vacuum.
The evaporative condenser simply consists of a series of pipes, in
which is the steam to be condensed, and over which the water is
allowed to fall in a continuous rain. By this arrangement there is
evaporated from the outside of the condenser a weight of water which
goes away in a cloud of vapor, and is nearly equal to that which is
condensed, and is returned as feed into the boiler. The same water is
pumped up and used outside the condenser, over and over, needing no
more to supply the waste than would be needed as feed water. Although
this condenser has, as I have said, been in use for thirty or forty
years, one still sees engines working without condensation at all, or
with waterworks water, purchased at a great cost, and to the detriment
of other consumers who want it for ordinary domestic purposes; or one
sees large condensing ponds made, in which the injection water is
stored to be used over and over again, and frequently (especially
toward the end of the week) in so tepid a state as to be unfit for its
purpose. The governing is now done by means of quick-running
governors, which have power enough in them to raise not merely the
weight of the pendulum ball, which is now small, but a very heavy
weight, and in this way the governing is extremely effective. I
propose to say no more, looking at the magnitude of the whole of my
subject, upon the engine used for manufacturing purposes, but rather
to turn at once to those employed for other objects.
STEAM NAVIGATION.
In 1831, there were a considerable number of paddle steamers running
along some of the rivers in England, and across the Channel to the
Continent. But there were no ocean steamers, properly so-called, and
there were no steamers used for warlike purposes. As in the case of
the wagon boilers, the boilers of the paddle steamers of 1831 were
most unsuited for resisting pressure. They were mere tanks, and there
was as much pressure when there was no steam in the boiler from the
weight of the water on the bottom, as there was at the top of the
boiler from the steam pressure when the steam was up. Under these
circumstances, again, from 3½ lb. to 5 lb. was all the pressure the
boilers were competent to bear, and as the engines ran at a slow
speed, they developed but a small amount of horse-power in relation to
their size. Moreover, as in the land engine, the connection between
the parts of the marine engine was such as to be incompetent to stand
the strain that would come upon it if a higher pressure, with a
considerable expansion, were used, and thus the consumption of coal
was very heavy; and we know that, having regard to the then
consumption, it was said, on high authority, it would be impossible
for a steamboat to traverse the Atlantic, as it could not carry fuel
enough to take it across; and indeed it was not until 1838 that the
Sirius and the Great Western did make the passage. The passage had
been made before, but it was not until 1838 that the passenger service
can be said to have commenced. In 1831, the marine boiler was supplied
with salt water, the hulls were invariably of wood, and the speed was
probably from eight to nine knots an hour. In 1881, the vessels are as
invariably either of iron or of steel, and I believe it will not be
very long before the iron disappears, giving place entirely to the
last mentioned metal. With respect to the term "steel," I am ready to
agree that it is impossible to say where, chemically speaking, iron
ends and steel begins. But (leaving out malleable cast iron) I apply
this term "steel" to any malleable ductile metal of which iron forms
the principal element and which has been in fusion, and I do so in
contradistinction to the metal which may be similar chemically, but
which has been prepared by the puddling process. Applying the term
steel in that sense, I believe, as I have said, it will not be very
long before plate-iron produced by the puddling process will cease to
be used for the purpose of building vessels. With respect to marine
engines, they are now supplied with steam from multiple tubed boilers,
the shells of which are commonly cylindrical. They are of enormous
strength, and made with every possible care, and carry from 80 lb. to
100 lb. pressure on the square inch.
It has been found, on the whole, more convenient to expand the steam
in two or more cylinders, rather than in one. I quite agree that, as a
mere matter of engineering science, there is no reason why the
expansion should not take place in a single cylinder, unless it be
that a single cylinder is cooled down to an extent which cannot be
overcome by jacketing, and which, therefore, destroys a portion of the
steam on its entering into the cylinder.
As regards the propeller, as we know, except in certain cases, the
paddle-wheel has practically disappeared, and the screw propeller is
all but universally employed. The substitution of the screw propeller
for the paddle enables the engine to work at a much higher number of
revolutions per minute, and thus a very great piston speed, some 600
ft. to 800 ft. per minute, is attained; and this, coupled with the
fairly high mean pressure which prevails, enables a large power to be
got from a comparatively small-sized engine. Speeds of 15 knots an
hour are now in many cases maintained, and on trial trips are not
uncommonly exceeded. Steam vessels are now the accepted vessels of
war. We have them in an armored state and in an unarmored state, but
when unarmored rendered so formidable, by the command which their
speed gives them of choosing their distance, as to make them, when
furnished with powerful guns, dangerous opponents even to the best
armored vessels.
MARINE GOVERNORS.
We have also now marine engines, governed by governors of such extreme
sensitiveness as to give them the semblance of being endowed with the
spirit of prophecy, as they appear rather to be regulating the engine
for that which is about to take place than for that which is taking
place. This may sound a somewhat extravagant statement, but it is so
nearly the truth, that I have hardly gone outside of it in using the
words I have employed. For a marine governor to be of any use, it must
not wait till the stern of the vessel is out of the water before it
acts to check the engine and reduce the speed. Nothing but the most
sensitive, and, indeed, anticipatory action of the governors can
efficiently control marine propulsion. Instances are on record of
vessels having engines without marine governors being detained by
stress of weather at the mouth of the Thames, while vessels having
such governors, of good design, have gone to Newcastle, have come
back, and have found the other vessels still waiting for more
favorable weather.
With respect to condensation in marine engines, it is almost
invariably effected by surface condensers, and thus it is that the
boilers, instead of being fed with salt water as they used to be,
involving continuous blowing off, and frequently the salting up, of
the boiler, are now fed with distilled water. It should be noticed,
however, that in some instances, owing to the absence of a thin
protecting scale upon the tubes and plates, very considerable
corrosion has taken place when distilled water, derived from
condensers having untinned brass tubes, has been used, and where the
water has carried into the boiler fatty acids, arising from the
decomposition of the grease used in the engine; but means are now
employed by which these effects are counteracted.
LIGHT ENGINES AND BOILERS.
I wish, before quitting this section of my subject, to call your
attention to two very interesting but very different kinds of marine
engines. One is the high-speed torpedo vessel, or steam launch, of
which Messrs. Thornycroft's firm have furnished so many examples. In
these, owing to the rate at which the piston runs to the initial
pressure of 120 lb. and to very great skill in the design, Messrs.
Thornycroft have succeeded in obtaining a gross indicated horse-power
for as small a weight as half a cwt., including the boiler, the water
in the boiler, the engine, the propeller shaft, and the propeller
itself.
To obtain the needed steam from the small and light boiler, recourse
has to be made to the aid of a fan blast driven into the stoke-hole.
From the use of a blast in this way advantages accrue. One is, as
already stated, that from a small boiler a large amount of steam is
produced. Another is that the stoke-hole is kept cool; and the third
is that artificial blasts thus applied are unaccompanied by the
dangers which arise, when under ordinary circumstances the blast is
supplied only to the ash-pit itself.
THE PERKINS SYSTEM.
The second marine engine to which I wish to call your attention is one
that has been made with a view to great economy. The principles
followed in its construction are among those suggested by the
President (Sir W.G. Armstrong) in his address. He (you will remember)
pointed out that the direction in which economy in the steam engine
was to be looked for was that of increasing the initial pressure;
although at the same time he said that there were drawbacks in the
shape of greater loss, by radiation, and by the higher temperature at
which the products of combustion will escape. We must admit the fact
of the latter source of loss, when using very high steam, it being
inevitable that temperature of the products of combustion escaping
from a boiler under these conditions must be higher than those which
need be allowed to escape when lower steam is employed; although I
regret to say that in practice in marine boilers working at
comparatively low pressures the products are ordinarily suffered to
pass into the funnel at above the temperature of melted lead. But with
respect to the loss by radiation in the particular engine I am about
to mention--that of Perkins--there is not as much loss as that which
prevails in the ordinary marine boilers, because the Perkins boiler is
completely inclosed, with the result that while there is within the
case a boiler containing steam of 400 lb. on the square inch, and the
fire to generate that steam, the hand may be applied to the casting
itself, which contains the whole of the boiler, without receiving any
unpleasant sensation of warmth. By Mr. Perkins's arrangement, using
steam of 400 lb. in the boiler, it was found, as the result of very
severe trials, conducted by Mr. Rich, of Messrs. Easton and Anderson's
firm, and myself--trials which lasted for twelve hours--that the total
consumption of fuel, including that for getting up steam from cold
water, was just under 1.8, actually 1.79 lb. per gross indicated
horse-power per hour. That gross indicated horse-power was obtained in
a manner which it is desirable should always be employed in steamboat
trials. It was not got by using as a divisor the horse-power of the
most favorable diagram obtained during the day; but it was got from
diagrams taken during the regular work; then, every half-hour, when
the pressure began to die down, from coal being no longer put upon the
fire, diagrams taken every quarter of an hour, and then toward the
last, every five minutes; and the total number of foot pounds were
calculated from these diagrams, and were used to obtain the gross
indicated horse-power.
Further, so far as could be ascertained by the process of commencing a
trial with a known fire, and closing that trial at the end of six
hours, with the fire as nearly as possible in the same condition, the
consumption was 1.66 lb. of coal per gross indicated horse-power per
hour. So that, without taking into account the coal consumed in
raising steam from cold water, the engine worked for 1-2/3 lb. of coal
per horse per hour. I think it well to give these details, because
undoubtedly it is an extremely economical result.
ETHER ENGINE.
Our president alluded to the employment of ether as a means of
utilizing the heat which escaped into the condenser, and gave some
account of what was done by Mons. Du Tremblay in this direction. It so
happened that I had occasion to investigate the matter at the time of
Du Tremblay's experiments; very little was effected here in England,
one difficulty being the excise interference with the manufacture of
ether. Chloroform was used here, and it was also suggested to employ
bisulphide of carbon. In France, however, a great deal was done. Four
large vessels were fitted with the ether engines, and I went over to
Marseilles to see them at work. I took diagrams from these engines,
and there is no doubt that, by this system, the exhaust steam from the
steam cylinder, which was condensed by the application of ether to the
surface of the steam condenser (producing a respectable vacuum of
about 22 inches), gave an ether pressure of 15 lb. on the square inch
above atmosphere, and very economical results as regards fuel were
obtained. The scheme was, however, abandoned from practical
difficulties. It need hardly be said that ether vapor is very
difficult to deal with, and although ether is light, the vapor is
extremely heavy, and if there is any leakage, it goes down into the
bilges by gravitation, and being mixed with air, unless due care is
taken to prevent access to the flues, there would be a constant risk
of a violent explosion. In fact, it was necessary to treat the engine
room in the way in which a fiery colliery would be treated. The
lighting, for instance, was by lamps external to the engine room, and
shining through thick plate-glass. The hand lamps were Davy's. The
ether engine was a bold experiment in applied science, and one that
entitles Du Tremblay's name to be preserved, and to be mentioned as it
was by our president.
THE QUICKSILVER ENGINE.
These was another kind of marine engine that I think should not be
passed over without notice; I allude to Howard's quicksilver engine.
The experiments with this engine were persevered in for some
considerable time, and it was actually used for practical purposes in
propelling a passenger steam-vessel called the Vesta, and running
between London and Ramsgate. In that engine the boiler had a double
bottom, containing an amalgam of quicksilver and lead. This amalgam
served as a reservoir of heat, which it took up from the fire below
the double-bottom, and gave forth at intervals to the water above it.
There was no water in the boiler, in the ordinary sense of the term,
but when steam was wanted to start the engine, a small quantity of
water was injected by means of a hand-pump, and after the engine was
started, there was pumped by it into the boiler, at each half
revolution, as much water as would make the steam needed. This water
was flashed on the top surface of the reservoir in which the amalgam
was confined, and was entirely turned into steam, the object of the
engineers in charge being to send in so much water as would just
generate the steam, but so as not to leave any water in the boiler.
The engines of the Vesta were made by Mr. Penn, for Mr. Howard, of
the King and Queen Ironworks, Rotherhithe. Mr. Howard was, I fear, a
considerable loser by his meritorious efforts to improve the
steam-engine.
There was used, with this engine, an almost unknown mode of obtaining
fresh water for the boiler. Fresh water, it will be seen was a
necessity in this mode of evaporation. The presence of salt, or of any
other impurity, when the whole of the water was flashed into steam,
must have caused a deposit on the top of the amalgam chamber at each
operation. Fresh water, therefore, was needed; the problem arose how
to get it; and that problem was solved, not by the use of surface
condensation, but by the employment of reinjection, that is to say,
the water delivered from the hot well was passed into pipes external
to the vessel; after traversing them, it came back into the injection
tank sufficiently cooled to be used again. The boilers were worked by
coke fires, urged by a fan blast in their ashpits, but I am not aware
that this mode of firing was a needful part of the system.
LOCOMOTIVE ENGINES.
I come now to the engines used for railways. At the British
Association meeting of 1831, the Manchester and Liverpool Railway had
been opened only about a year. The Stockton and Darlington coal line,
it is true, had carried passengers by steam power as early as 1825,
but I think we may look upon the Manchester and Liverpool as being the
beginning of the passenger and mercantile railway system of the
present day. At that time the locomotives weighed from eight to ten
tons, and the speed was about 20 miles per hour, with a pressure of
from 40 to 50 lb. The rails were light; they were jointed in the
chairs, which were generally carried on stone blocks, thus affording
most excellent anvils for the battering to pieces of the ends of the
rails--that is to say, for the destruction of the very parts where
they were most vulnerable. The engines were not competent to draw
heavy trains, and it was a common practice to have at the foot of an
incline a shed containing a "bank engine," which ran out after the
trains as they passed, and pushed them up to the top of the hill.
Injectors were then unknown, and donkey-pumps were unknown, and
therefore, when it was necessary to fill up the boiler, if it had not
been properly pumped up before the locomotive came to rest, it had to
run about the line in order to work its feed-pumps. To get over this
difficulty, it was occasionally the practice to insert into a line of
rails, in a siding, a pair of wheels, with their tops level with that
of the rails so that the engine wheels could run upon the rims. Then,
the locomotive being fixed to prevent it from moving off the pair of
wheels thus endways, it was put into revolution, its driving wheels
bearing, as already stated, upon the rims of the pair of wheels in the
rails, and thus the engine worked its feed-pumps without interfering
(by its needless running up and down the line) with the traffic. It
should have been stated, that at this time there was no link motion,
no practical expansion of the steam, and that even the reversal of the
engine had to be effected by working the sides by hand gear, in the
manner in use in marine engines. When the British Association
originated, although the Manchester and Liverpool Railway had been
opened for a year, there is no doubt that the 300 members who then
came to this city found their way here by the slow process of the
stage-coach, the loss of which we so much deplore in the summer and in
fine weather, but the obligatory use of which we should so much regret
in the miserable weather now prevailing in these islands.
In 1881, we know that railways are everywhere inserted. Steel rails,
double the weight of the original iron ones, are used. Wooden sleepers
have replaced the stone blocks, and they, in their turn, will probably
give way to sleepers of steel. The joints are now made by means of
fish-plates, and the most vulnerable part of the rail, the end, is no
longer laid on an anvil for a purpose of being smashed to pieces, but
the ends of the rails are now almost always over a void, and thereby
are not more affected by wear than is any other part of the rail. The
speed is now from 50 to 60 miles an hour for passenger trains, while
slow speed goods engines, weighing 45 tons, draw behind them coal
trains of 800 tons. The injector is now commonly employed, and, by its
aid, a careful driver of the engine of a stopping train can fill up
his boiler while at rest at the stations. The link motion is in common
use, to which, no doubt, is owing the very considerable economy with
which the locomotive engine now works.
As regards the question of safety, it is a fact that, notwithstanding
the increased speed, railway accidents are fewer than they were at the
slow speed. It is also a fact, that if the whole population of London
were to take a railway journey, there would be but one death arising
out of it. Four millions of journeys for one death of a passenger from
causes beyond his own control is, I believe, a state of security which
rarely prevails elsewhere. As an instance, the street accidents in
London alone cause between 200 and 300 deaths per annum. This safety
in railway traveling is no doubt largely due to the block system,
rendered possible by the electric telegraph; and also to the efficient
interlocking of points and signals, which render it impossible now for
a signal man to give an unsafe signal. He may give a wrong one, in the
sense of inviting the wrong train to come in; but, although wrong in
this sense, it would still be safe for that train to do so. If he can
give a signal, that signal never invites to danger; before he can give
it, every one of the signals, which ought to be "at danger," must be
"at danger," and every "point" must have been previously set, so as to
make the road right; then, again, we have the facing point-lock, which
is a great source of safety.
BRAKES.
Further, we have continuous brakes of various kinds, competent in
practice to absorb three miles of speed in every second of time; that
is to say, if a train were going 60 miles an hour, it can be pulled up
in 20 seconds; or, if at the rate of 30 miles, in 10 seconds. With a
train running at 50 miles an hour, it can be pulled up in from 15 to
20 seconds, and in a distance of from 180 to 240 yards. Moreover, in
the event of the train separating into two or more sections, the
brakes are automatically applied to each section, thereby bringing
them to rest in a short time. Another cause of safety is undoubtedly
the use of weldless tires. I was fortunate enough to attend the
British Association meeting many years ago at Birmingham, and I then
read a paper upon weldless tires, in which I ventured to prophesy
that, in ten years' time, there would not be a welded tire made; that
is one of the few prophecies that, being made before the event, have
been fulfilled. I may perhaps be permitted to mention, that at the
same time I laid before the section plans and suggestions for the
making of the cylindrical parts of boilers equally without seam, or
even welding. This is rarely done at the present time, but I am sure
that, in twenty years' time, such a thing as a longitudinal seam of
rivets in a boiler will be unknown. There is no reason why the
successive rings of boiler shells should not be made weldless, as
tires are now made weldless.
MOTORS.
The next subject I intend to deal with is that of motors. In 1831, we
had the steam-engine, the water-wheel, the windmill, horse-power,
manual power, and Stirling's hot air engines. Gas engines, indeed,
were proposed in 1824, but were not brought to the really practical
stage. We had then tide mills; indeed, we have had them until quite
lately, and it may be that some still exist; they were sources of
economy in our fuel, and their abandonment is to me a matter of
regret. I remember tide mills on the coast between Brighton and
Newhaven, another between Greenwich and Woolwich, another at
Northfleet, and in many other places. Indeed, such mills were used
pretty extensively; they were generally erected at the mouth of a
stream, and in that way the river bed made the reservoir, and even
when they were erected in other situations, those were of a kind
suitable for the purpose, that is, lowlying lands were selected, and
were embanked to form reservoirs. In 1881, windmills and water-wheels
are much the same, but the turbines are greatly improved, and by means
of turbines we are enabled to make available the pressure derived from
heads of water which formerly could not be used at all, or if used,
involved the erection of enormous water-wheels, such as those at
Glasgow and in the Isle of Man, wheels of some eighty feet in
diameter. But now, by means of a small turbine, an excellent effect is
produced from high heads of water. The same effect is obtained from
the water-engines which our president has employed with such great
success. In addition to these motors, we have the gas-engine, which,
within the last few years only, has become a really useful working and
economical machine. With respect to horse-power motors, we have not
only the old horse engines, but we have a new application, as it seems
to me, of the work of the horse as a motor. I allude to those cases
where the horse drawing a reaping or thrashing machine, not only pulls
it forward as he might pull a cart, but causes its machinery to
revolve, so as to perform the desired kind of work. This species of
horse-engine, though known, was but little used in 1831. With respect
to hot-air engines there have been many attempts to improve them, and
some hot-air engines are working, and are working with considerable
success; but the amount of power they develop in relation to their
size is small, and I am inclined to doubt whether it can be much
increased.
TRANSMISSION OF POWER.
I now come to the subject of the transmission of power. I do not mean
transmission in the ordinary sense by means of shafting, gearing, or
belting, but I mean transmission over long distances. In 1831, we had
for this purpose flat rods, as they were called, rods transmitting
power from pumping engines for a considerable distance to the pits
where the pumps were placed, and we had also the pneumatic, the
exhaustion system--the invention of John Hague, a Yorkshire-man, my
old master, to whom I was apprenticed--which mode of transmission was
then used to a very considerable extent. The recollection of it, I
find, however, has nearly died out, and I am glad to have this
opportunity of reviving it. But in 1881, we have, for the transmission
of power, first of all, quick moving ropes, and there is not, so far
as I know a better instance of this system than that at Schaffhausen.
Any one who has ever, in recent years, gone a mile or two above the
falls at Schaffhausen, must have seen there--in a house, on the bank
of the Rhine, opposite to that on which the town is situated--large
turbines driven by the river, which is slightly dammed up for the
purpose. These work quick-going ropes, carried on pulleys, erected at
intervals along the river bank, for the whole length of the town; and
power is delivered from them to shafting below the streets, and from
it into any house where it is required for manufacturing purposes.
Then we have the compressed air transmission of power, which is very
largely used for underground engines, and for the working of rock
drills in mines and tunnels.
COMPRESSED AIR LOCOMOTIVES.
We have also compressed air in a portable form, and it is now employed
with great success in driving tram-cars. I had occasion last January
to visit Nantes, where, for eighteen months, tram-cars had been driven
by compressed air, carried on the cars themselves, coupled with an
extremely ingenious arrangement for overcoming the difficulties
commonly attendant on the use of compressed air engines. This consists
in the provision of a cylindrical vessel half filled with hot water
and half with steam, at a pressure of eighty pounds on the square
inch. The compressed air, on its way from the reservoir to the engine,
passes through the water and steam, becoming thereby heated and
moistened, and in that way all the danger of forming ice in the
cylinders was prevented, and the parts were susceptible of good
lubrication. These cars, which start every ten minutes from each end,
make a journey of 3¾ miles, and have proved to be a commercial and an
engineering success. I believe, moreover, that they are capable of
very considerable improvement.
HYDRAULIC TRANSMISSION OF POWER.
Then there is, although not much used, the transmitting of power by
means of long steam pipes. There is also the transmission
hydraulically. This may be carried out in an intermittent manner, so
as to replace the reciprocating flat rods of old days; that is to say,
if two pipes containing water are laid down, and if the pressure in
those pipes at the one end be alternated, there will be produced an
alternating and a reciprocative effect at the other, to give motion to
pumps or other machinery. There is also that thoroughly well known
mode of transmission, hydraulically, for which the engineering world
owes so much to our president. We have, by Sir William Armstrong's
system, coupled with his accumulator, the means of transmitting
hydraulically the power of a central motor to any place requiring it,
and by the means of the principal accumulator, or if need be by that
aided by local accumulators, a comparatively small engine is enabled
to meet very heavy demands made upon it for a short time. I think I am
right in saying that, at the ordinary pressure which Sir William
Armstrong uses in practice, viz., 700 lb. to the square inch, one foot
a second of motion along an inch pipe would deliver at the rate to
produce one-horse power. Therefore, a ten-inch pipe, with the water
traveling at no greater pace than three feet in a second, would
deliver 300 horse-power. This 300 horse-power would no doubt be
somewhat reduced by the loss in the hydraulic engine, which would
utilize the water. But the total energy received would be equivalent
to producing 300 horse-power. Such a transmission would be effected
with an exceedingly small loss infliction in transit. I believe I am
right in saying that a 10 inch pipe a mile long would not involve much
more than about 14 or 15 lb. differential pressure to propel the
water through it at the rate of three feet in a second. If that be so,
then, with 700 lb. to the inch, the loss under such circumstances
would be only two per cent. in transmission. There is no doubt that
this transmission of power hydraulically has been of the greatest
possible use. It has enabled work to be done which could not be done
before. Enormous weights are raised with facility wherever required,
as by the aid of power hydraulically transmitted, it is perfectly easy
for one man to manage the heaviest cranes. Moreover, as I have said in
other places, the system which we owe to Sir William Armstrong has
gone far to elevate the human race, and it has done so in this manner.
So long as it is competent for a man to earn a living by mere
unintelligent exercise of his muscles, he is very likely to do it. You
may see in the old London docks the crane-heads covered by structures
that look like paddle-boxes. If you go to them, there is, I am glad to
say, nothing now to fill them up; but when the British Association
first met, these paddle-boxes covered large tread-wheels, in which men
trod, so as to raise a weight. Now, although I know that in fact there
is nothing more objectionable in a man turning a wheel by treading
inside of it than there is if he turn it round by a winch-handle, yet
somehow it strikes one more as being merely the work of an animal, a
turnspit, or a squirrel, or, indeed, as the task imposed on the
criminal. But, nevertheless, in this way there were a large number of
persons getting their living by the mere exercise of their muscles,
but, as might be expected, a very poor living, derived as it was from
unintelligent labor. That work is no longer possible, and is not so,
for the powerful reason that it does not pay. Those persons,
therefore, who would now have been thus occupied, are compelled to
elevate themselves, and to become competent to earn their living in a
manner which is more worthy of an intelligent human being. It is on
these grounds that I say we owe very much the elevation of the working
classes, especially of the class below the artisan, to this invention
of our distinguished president.
ELECTRIC TRANSMISSION OF POWER.
In addition to the modes of transmission I have already mentioned,
there is the transmission of power by means of gas. I think that there
is a very large future indeed for gas engines. I do not know whether
this may be the place to state it, but I believe the way in which we
shall utilize our fuel hereafter will, in all probability, not be by
the way of the steam-engine. Sir William Armstrong alluded to this
probability in his address, and I entirely agree, if he will allow me
to say so, that such a change in the production of power from fuel
appears to be impending, if not in the immediate future, at all events
in a time not very far remote; and however much the Mechanical Section
of the British Association may to-day contemplate with regret, even
the mere distant prospect of the steam-engine being a thing of the
past, I very much doubt whether those who meet here fifty years hence
will then speak of it as anything more than a curiosity to be found in
a museum. With respect to the transmission of power electrically, I
won't venture to touch upon that; but will content myself by reminding
you that while Sir William Armstrong did say that there were
comparatively small streams which could be utilized, he did not inform
you of that which he himself had done in this direction; let me say
that Sir William Armstrong thus utilized a fall of water, situated
about a mile from his house, to work a turbine, which drives a dynamo
machine, generating electricity, for the illumination of the house.
When I was last at Crag Side, that illumination was being effected by
the arc light, but since then, as Sir William Armstrong has been good
enough to write to me, he has replaced the arc light by the
incandescent lamp (a form of electrical lighting far more applicable
than the arc light to domestic purposes), and with the greatest
possible success. Thus, in Sir William Armstrong's own case, a small
stream is made to afford light in a dwelling a mile away. Certainly
nothing could have seemed more improbable fifty years ago than that
the light of a house should be derived from a fall of water without
the employment of any kind or description of fuel.
The next subject upon which I propose to touch is that of
THE MANUFACTURE OF IRON AND STEEL.
In 1831, Neilson's hot blast specification had been published for two
and a half years only. The Butterly Company had tried the hot blast
for the first time in the November preceding the meeting of the
British Association. The heating of the blast was coming very slowly
into use, and the temperature attained when it was employed was only
some 600 degrees. The ordinary blast furnace of those days was 35 to
40 feet high, and about 12 feet diameter at the boshes, and turned out
about 60 tons a week. It used about 2½ tons of coal per ton of iron,
and no attempt was made to utilize the waste gases, whether escaping
in the form of gas or in the form of flame, the country being
illuminated for miles around at night by these fires. The furnaces
were also open at the hearth, and continuous fire poured out along
with the slag.
In 1881, blast furnaces are from 90 ft. to 100 ft. high, and 25 ft. in
diameter at the boshes; they turn out from 500 to 800 tons a week. The
tops and also the hearths are closed, and the blast--thanks to the use
of Mr. E.A. Cowper's stoves--is at 1,200 degrees. The manufacture of
iron has also now enlisted in its service the chemist as well as the
engineer, and among those who have done much for the improvement of
the blast furnaces, to no one is greater praise due than to Mr. Isaac
Lowthian Bell, who has brought the manufacture of iron to the position
of a highly scientific operation. In the production of wrought iron by
the puddling process, and in the subsequent mill operations, there is
no very considerable change, except in the magnitude of the machines
employed, and, in the greater rapidity with which they now run. In
saying this, I am not forgetting the various "mechanical puddlers"
which have been put to work, nor the attempts that have been made by
the use of some of them to make wrought iron direct from the ore; but
neither the "mechanical puddler" nor the "direct process" has yet come
into general use; and I desire to be taken as speaking of that which
is the ordinary process pursued at the present in puddled iron
manufactures. In 1831, a few hundredweights was the limit of weight of
a plate, while in 1881, there may readily be obtained, for
boiler-making purposes, plates of at least four times the weight of
those that were made in 1831. I may, perhaps, be allowed to say that
there is an extremely interesting blue-book of the year 1818,
containing the report of a parliamentary committee which sat on boiler
explosions, and I recommend any mechanical engineer who is interested
in the history of the subject to read that book; he will find it there
stated that in the North of England there was a species of engines
called locomotives, the boilers of which were made of wrought iron,
beaten, not rolled, because the rolled plate was not considered fit;
it was added that if made of beaten iron the boiler would last at
least a year.
In 1831, thirteen years later, the dimensions of rolled plates were no
doubt raised; but few then would have supposed it possible there
should be rolled such plates as are now produced for boiler purposes,
and still fewer would have believed that in the year 1881 we should
make, for warlike purposes, rolled plates 22 inches in thickness and
30 tons in weight. I have said there is very little alteration in the
process of making wrought iron by puddling, and I do not think there
is likely to be much further, if any, improvement in this process,
because I believe that, with certain exceptions, the manufacture of
iron by puddling is a doomed industry. I ventured to say, in a lecture
I delivered at the Royal Institution three years ago on "The Future of
Steel," that I believed puddled iron, except for the mere hand wrought
forge purposes of the country blacksmith, and for such like purposes,
would soon become a thing of the past. Mr. Harrison, the engineer of
the North-Eastern Railway, told me that about eighteen months ago the
North-Eastern Railway applied for tenders for rails in any quantities
between 2,000 and 10,000 tons, and they issued alternative
specifications for iron and for steel. They received about ten
tenders. Some did not care to tender for iron at all; but when they
did tender alternatively, the price quoted for the iron was greater
than for the steel. I have no doubt whatever that, in a short time, it
will be practically impossible to procure iron made by the puddling
process, of dimensions fit for many of the purposes for which a few
years ago it alone was used.
With respect to steel, in 1831 the process in use was that of
cementation, producing blistered steel, which was either piled and
welded to make shear steel, or was broken into small pieces, melted in
pots, and run into an ingot weighing only some 50 lb. or 60 lb. At
that time steel was dealt in by the pound; nobody thought of steel in
tons. In 1881, we are all aware that, by Sir Henry Bessemer's
well-known discovery, carried out by him with such persistent vigor,
cast iron is, by the blowing process, converted into steel, and that
of Dr. Siemens' equally well-known process (now that, owing to his
invention of the regenerative furnace, it is possible to obtain the
necessary high temperature), steel is made upon the open hearth. We
are, moreover, aware that, by both of these processes, steel is
produced in quantities of many tons at a single operation, with the
result that as instanced in the case of the North-Eastern rails, steel
is a cheaper material than the wrought iron made by the puddling
process. One cannot pass away from the steel manufacture without
alluding to Sir Joseph Whitworth's process of putting a pressure on
the steel while in a tried state. By this means, the cavities which
are frequently to be found in the ingot of a large size are, while the
steel is fluid, rendered considerably smaller, and the steel is
thereby rendered much more sound. In conclusion of my observations on
the subject of iron and steel manufacture, I wish to call attention to
the invention of Messrs. Thomas & Gilchrist, by which ores of iron,
containing impurities that unfitted them to be used in the manufacture
of steel, are now freed from these impurities, and are thus brought
into use for steel-making purposes.
BRIDGES.
In the year 1831, bridges of cast iron existed; but no attempt had
been made to employ wrought iron in girder bridges, although Telford
had employed it in the Menai Suspension Bridge; but in 1881, the
introduction of railways, and the improvement in iron manufactures,
have demanded, and have rendered possible the execution of such
bridges as the tubular one, spanning the Menai Straits, in span of 400
feet, and the Saltash, over the Tamar, with spans of 435 feet; while
recent great improvements in the manufacture of steel have rendered
possible the contemplated construction of the Forth Bridge, where
there are to be spans of 1,700 feet, or one-third of a mile in length.
Mr. Barlow, one of the engineers of this bridge, has told me that
there will be used upwards of 2,000 more tons of material in the Forth
Bridge, to resist the wind pressure, than would have been needed if no
wind had to be taken into account, and if the question of the simple
weight to be carried had alone to be considered. With respect to the
foundation of bridges, that ingenious man, Lord Cochrane, patented a
mode of sinking foundations, even before the first meeting of the
British Association, viz., as far back, I believe, as 1825 or 1826;
and the improvements which he then invented are almost universally in
use in bridge construction at the present day. Cylinders sunk by the
aid of compressed air, airlocks to obtain access to the cylinder, and,
in fact, every means that I know of as having been used in the modern
sinking of cylinder foundations, were described by Lord Cochrane
(afterwards Earl of Dundonald) in that specification.
The next subject I propose to touch on is that of
MACHINE TOOLS.
In 1831, the mention of lathes, drilling machines, and screwing
machines brings me very nearly to the end of the list of the machine
tools used by turners and fitters, and at that time many lathes were
without slide rests. The boiler-maker had then his punching-press and
shearing machine; the smith, leaving on one side his forges and their
bellows, had nothing but hand tools, and the limit of these was a huge
hammer, with two handles, requiring two men to work it. In anchor
manufacture, it is true, a mechanical drop-hammer, known as a
Hercules, was employed, while in iron works, the Helve and the Tilt
hammer were in use. For ordinary smith's work, however, there were, as
has been said, practically no machine tools at all.
This paucity or absence in some trades, as we have seen, of machine
tools, involved the need of very considerable skill on the part of the
workman. It required the smith to be a man not only of great muscular
power, but to be possessed of an accurate eye and a correct judgment,
in order to produce the forgings which were demanded of him, and to
make the sound work that was needed, especially when that soundness
was required in shafts, and in other pieces which, in those days, were
looked upon as of magnitude; which, indeed, they were, relatively to
the tools which could be brought to operate upon them. The
boiler-maker in his work had to trust almost entirely to the eye for
correctness of form and for regularity of punching, while all parts of
engines and machines which could not be dealt with in the lathe, in
the drilling, or in the screwing machine, had to be prepared by the
use of the chisel and the file.
At the present day, the turning and fitting shops are furnished not
only with the slide lathe, self acting in both directions, and
screw-cutting, the drilling-machine, and the screwing machine, but
with planing machines competent to plane horizontally, vertically, or
at an angle; shaping machines, rapidly reciprocating, and dealing with
almost any form of work; nut shaping machines, slot drilling
machines, and slotting machines, while the drills have become multiple
and radial; and the accuracy of the work is insured by testing on
large surface plates, and by the employment of Whitworth internal and
external standard gauges.
The boiler maker's tools now comprise the steam, compressed air,
hydraulic or other mechanical riveter, rolls for the bending of plates
while cold into the needed cylindrical or conical forms, multiple
drills for the drilling of rivet holes, planing machines to plane the
edges of the plates, ingenious apparatus for flanging them, thereby
dispensing with one row of rivets out of two, and roller expanders for
expanding the tubes in locomotive and in marine boilers; while the
punching press, where still used, is improved so as to make the holes
for seams of rivets in a perfect line, and with absolute accuracy of
pitch.
With respect to the smith's shop, all large pieces of work are now
manipulated under heavy Nasmyth or other steam hammers; while smaller
pieces of work are commonly prepared either in forging machines or
under rapidly moving hammers, and when needed in sufficient numbers
are made in dies. And applicable to all the three industries of the
fitting shop, the boiler shop, and the smith's shop, and also to that
other industry carried on in the foundry, are the traveling and swing
cranes, commonly worked by shafting, or by quick moving ropes for the
travelers, and by hydraulic power or by steam engines for the swing
cranes. It may safely be said, that without the aid of these
implements, it would be impossible to handle the weights that are met
with in machinery of the present day.
I now come to one class of machine which, humble and small as it is,
has probably had a greater effect upon industry and upon domestic life
than almost any other. I mean
THE SEWING MACHINE.
In 1831, there was no means of making a seam except by the laborious
process of the hand needle. In 1846, Eldred Walker patented a machine
for parsing the basting thread through the gores of umbrellas, a
machine that was very ingenious and very simple, but was utterly
unlike the present sewing machine, with its eye-pointed needle, using
sometimes two threads (the second being put in by a shuttle or by
another needle), and making stitches at twenty-fold the rapidity with
which the most expert needlewoman could work. By means of the sewing
machine not only are all textile fabrics operated upon, but even the
thickest leather is dealt with, and as a _tour de force_, but as a
matter of fact, sheet-iron plates themselves have been pierced, and
have been united by a seam no boilermaker ever contemplated, the
piercing and the seam being produced by a Blake sewing machine. I
believe all in this section will agree that the use of the sewing
machine has been unattended by loss to those who earn their living by
the needle; in fact, it would not be too much to say that there has
been a positive improvement in their wages.
The next matter I have to touch upon is
AGRICULTURAL MACHINERY.
In 1831, we had thrashing machines and double plows, and even multiple
plows had been proposed, tried, and abandoned. Reaping machines had
been experimented with and abandoned; sowing machines were in use, but
not many of them; clod crushers and horse rakes were also in use; but
as a fact plowing was done by horse power with a single furrow at a
time, mowing and reaping were done by the scythe or the sickle,
sheaves were bound by hand, hay was tedded by hand-rakes, while all
materials and produce were moved about in carts and in wagons drawn by
horses. At the present time we have multiple plows, making five or six
furrows at a time, these and cultivators also, driven by steam,
commonly from two engines on the head lands, the plow being in
between, and worked by a rope from each engine, or if by one engine, a
capstan on the other head land, with a return rope working the plow
backward and forward; or by what is known as the roundabout system,
where the engine is fixed and the rope carried round about the field;
or else plows and cultivators are worked by ropes from two capstans
placed on the two head lands, and driven by means of a quick-going
rope, actuated by an engine, the position of which is not changed. And
then we have reaping machines, driven at present by horses; but how
long it will be before the energy residing in a battery, or that in a
reservoir of compressed air, will supersede horse power to drive the
reaping machine, I don't know, but I don't suppose it will be very
long. The mowing and reaping machines not only cut the crop and
distribute it in swaths, or, in the case of the reaping machine, in
bundles, but now, in the instance of these latter machines, are
competent to bind it into sheaves. In lieu of hand tedding, haymaking
machines are employed, tossing the grass into the air, so as to
thoroughly aerate it, taking advantage of every brief interval of fine
weather; and seed and manure are distributed by machine with unfailing
accuracy. The soil is drained by the aid of properly constructed plows
for preparing the trenches; roots are steamed and sliced as food for
cattle; and the thrashing machine no longer merely beats out the
grain, but it screens it, separates it, and elevates the straw, so as
to mechanically build it up into a stack. I do not know a better class
of machine than the agricultural portable engine. Every part of it is
perfectly proportioned and made; it is usually of the locomotive type,
and the economy of fuel in its use is extremely great. I cannot help
thinking that the improvement in this respect which has taken place in
these engines, and the improvement of agricultural machinery
generally, is very largely due to the Royal Agricultural Society, one
of the most enterprising bodies in England.
I now come to the very last subject I propose to speak upon, and that
is
PRINTING MACHINERY,
and especially as applied to the printing of newspapers. In 1831, we
had the steam press sending out a few hundred copies in an hour, and
doing that upon detached sheets, and thus many hours were required for
an edition of some thousands. The only way of expediting the matter
would have been to have recomposed the paper, involving, however,
double labor to the compositors, and a double chance of error. At the
present day, we have, by the Walter press, the paper printed on a
continuous sheet at a rate per hour at least three times as great as
that of the presses of 1831, and, by the aid of _papier máché_ moulds,
within five minutes from the starting of the first press, a second
press can be got to work from the stereotype plates, and a third one
in the next five minutes; and thus the wisdom of our senators, which
has been delivered as late as three o'clock in the morning, is able to
be transmitted by the newspaper train leaving Euston at 5:15 A.M.
This is the last matter with which I shall trouble the Section. I have
purposely omitted telegraphy; I have purposely omitted artillery,
textile fabrics, and the milling and preparation of grain. These and
other matters I have omitted for several reasons. Some I have omitted
because I was incompetent to speak upon them, others because of the
want of time, and others because they more properly belong to Section
A.
I hope, sir, although your address, dealing with the future, was
undoubtedly the right address for a president to deliver, and although
it is equally right that we should not content ourselves with merely
looking back in a "rest and be thankful" spirit at the various
progress which this paper records, it may nevertheless be thought well
that there should have been brought before the section, in however
cursory a manner, some notice of mechanical development during the
past fifty years.
* * * * *
[Continued from SUPPLEMENT, No. 311, page 4954.]
AMATEUR MECHANICS.
METAL TURNING.
In selecting a lathe an amateur may exercise more or less taste, and
he may be governed somewhat by the length of his purse; the same is
true in the matter of chucks; but when he comes to the selection or
making of turning tools he must conform to fundamental principles; he
must profit as far as possible by the experience of others, and will,
after all, find enough to be learned by practice.
Tools of almost every description may be purchased at reasonable
prices, but the practice of making one's own tools cannot be too
strongly recommended. It affords a way out of many an emergency, and
where time is not too valuable, a saving will be realized. A few bars
of fine tool steel, a hammer, and a small anvil, are all that are
required, aside from fire and water. The steel should be heated to a
low red, and shaped with as little hammering as possible; it may then
be allowed to cool slowly, when it may be filed or ground to give it
the required form. It may now be hardened by heating it to a cherry
red and plunging it straight down into clean cool (not too cold)
water. It should then be polished on two of its sides, when the temper
may be drawn in the flame of an alcohol lamp or Bunsen gas burner; or,
if these are not convenient, a heated bar of iron may be used instead,
the tool being placed in contact with it until the required color
appears. This for tools to be used in turning steel, iron, and brass
may be a straw color. For turning wood it may be softer. The main
point to be observed in tempering a tool is to have it as hard as
possible without danger of its being broken while in use. By a little
experiment the amateur will be able to suit the temper of his tools to
the work in hand.
In the engraving accompanying the present article a number of hand
turning tools are shown, also a few tools for the slide rest. These
tools are familiar to machinists and may be well known to many
amateurs; but we give them for the benefit of those who are
unacquainted with them and for the sake of completeness in this series
of articles.
[Illustration: TURNING TOOLS.]
Fig. 1 is the ordinary diamond tool, made from a square bar of steel
ground diagonally so as to give it two similar cutting edges. This
tool is perhaps more generally useful than any of the others. The
manner of using it is shown in Fig. 23; it is placed on the tool rest
and dexterously moved on the rest as a pivot, causing the point to
travel in a circular path along the metal in the lathe. Of course only
a small distance is traveled over before the tool is moved along on
the rest. After a little experience it will be found that by
exercising care a good job in plain turning may be done with the tool.
Fig. 2 shows a sharp V shaped tool which will be found useful for many
purposes. Fig. 3 is a V shaped tool for finishing screw threads. Figs.
4 and 5 are round-nosed tools for concave surfaces; Fig. 6, a square
tool for turning convex and plane surfaces. The tool shown in Fig. 7
should be made right and left; it is useful in turning brass, ivory,
hard wood, etc. Fig. 8 is a separating tool; Fig. 9 is an inside tool,
which should be made both right and left, and its point may be either
round, V shaped, or square. Fig. 24 shows the manner of holding an
inside tool. Fig. 10 is a tool for making curved undercuts. Fig. 11 is
a representative of a large class of tools for duplicating a given
form.
These figures represent a series of tools which may be varied
infinitely to adapt them to different purposes. The user, if he is
wide awake, is not long in discovering what angle to give the cutting
edge, what shape to give the point, and what position to give the tool
in relation to the work to be done.
Having had experience with hand tools it requires only a little
practice and observation to apply the same principles to slide rest
tools.
A few examples of this class of tools are given. Fig. 12 is the
ordinary diamond pointed tool, which should be made right and left.
The cutting edge may have a more or less acute angle, according to the
work to be done, and the inclined or front end of the tool may be
slightly squared or rounded, according to the work. Fig. 13 is a
separating tool, which is a little wider at the cutting edge than any
where else, so that it will clear itself as it is forced into the
work.
For brass this tool should be beveled downward slightly. By giving the
point the form shown in Fig. 3 it will be adapted to screw cutting.
Fig. 14 shows an inside tool for the slide rest; its point may be
modified according to the work to be done. Fig. 15 is a side tool for
squaring the ends of shafts; Figs. 16, 17, 18, and 19 represent tools
for brass, Fig. 16 is a round-nosed tool for brass, Fig. 17 a V shaped
tool, Fig. 18 a screw thread tool, and Fig. 19 a side tool. In boring,
whether the object is cored or not, it is desirable, where the hole is
not too large, to take out the first cut with a drill. The drill for
the purpose is shown in Fig. 20, the drill holder in Fig. 21, and the
manner of using in Fig 22. The drill holder, B, is held by a mortised
post placed in the rest support. The slot of the drill holder is
placed exactly opposite the tail center and made secure. The drill,
which is flat, is drilled to receive the tail center, and it is kept
from turning by the holder, and is kept from lateral movement and
chattering by a wrench, C, which is turned so as to bind the drill in
the slot of the holder.
The relative position of the tool and work is shown in Figs. 25, 26,
27, and 28; Fig. 25 shows the position for brass; Fig. 26 for iron and
steel; Fig. 27 the relative position of the engine rest tool and its
work; and Fig. 28 the position of the tool for soft metal and wood.
In all of these cases the point of the tool is above the center of the
work. In the matter of the adjustment of the tool, as well as in all
other operations referred to, experiment is recommended as the best
means of gaining valuable knowledge in the matter of turning metals.
ROTARY CUTTERS.
The saving of files, time, materials, and patience, by the employment
of such rotary cutters as may be profitably used in connection with a
foot lathe, can hardly be appreciated by one who has never attempted
to use this class of tools. It is astonishing how much very hard labor
may be saved by means of a small circular saw like that shown in Fig.
1. This tool, like many others described in this series of articles,
can, in most instances, be purchased cheaper than it can be made, and
the chances are in favor of its being a more perfect article. However,
it is not so difficult to make as one might suppose. A piece of sheet
steel may be chucked upon the face plate, or on a wooden block
attached to the face plate, where it may be bored to fit the saw
mandrel, and cut in circular form by means of a suitable hand tool. It
may then be placed upon the mandrel and turned true, and it is well
enough to make it a little thinner in the middle than at the
periphery.
[Illustration: Rotary Cutting Tools.]
There are several methods of forming the teeth on a circular saw. It
may be spaced and filed, or it may be knurled, as shown in Fig. 2, and
then filed, leaving every third or fourth tooth formed by the knurl,
or it may, for some purposes, be knurled and not filed at all. Another
way of forming the teeth is to employ a hub, something like that used
in making chasers, as shown in Fig. 3, the difference between this hub
and the other one referred to, is that the thread has one straight
side corresponding with the radial side of the tooth. The blank from
which the saw is made is placed on a stud projecting from a handle
made specially for the purpose, and having a rounded end which
supports the edge of the blank, as the teeth are formed by the cutters
on the hub.
The saw, after the teeth are formed, may be hardened and tempered by
heating it slowly until it attains a cherry red, and plunging it
straight down edgewise into cool, clean water. On removing it from the
water it should be dried, and cleaned with a piece of emery paper, and
its temper drawn to a purple, over a Bunsen gas flame, over the flame
of an alcohol lamp, or over a hot plate of iron. The small saw shown
in Fig. 4 is easily made from a rod of fine steel. It is very useful
for slotting sheet brass and tubes, slotting small shafts, nicking
screws, etc. Being quite small it has the advantage of having few
teeth to keep in order, and it may be made harder than those of larger
diameter. A series of them, varying in diameter from one eighth to
three eighths of an inch, and varying considerably in thickness, will
be found very convenient.
These cutters or saws, with the exception of the smaller one, may be
used to the best advantage in connection with a saw table, like that
shown in Fig. 8. This is a plane iron table having a longitudinal
groove in its face to receive the guiding rib of the carriage, shown
in Fig. 9, and a transverse groove running half way across, to receive
a slitting gauge, as shown in Fig. 8. The table is supported by a
standard or shank, which fits into the tool-rest socket. The saw
mandrel is supported between the centers of the lathe, and the saw
projects more or less through a slot formed in the table. The gauge
serves to guide the work to be slotted, and other kinds of work may be
placed on or against the carriage, shown in Fig. 9.
It is a very simple matter to arrange guiding pieces for cutting at
any angle, and the saw table may be used for either metal or wood. The
saws for wood differ from those used for metal; the latter are filed
straight, the former diagonally or fleaming. Among the many uses to
which metal saws may be applied we mention the slitting of sheet
metals, splitting wires and rods, slotting and grooving, nicking
screws, etc. Fig. 10 shows a holder for receiving screws to be nicked.
It is used in connection with the saw table, and is moved over the saw
against the gauge.
To facilitate the removal of the screws the holder may be split
longitudinally and hinged together. Another method of nicking screws
is illustrated by Fig. 11. A simple lever, fulcrumed on a bar held by
the tool post, is drilled and tapped in the end to receive the screw.
After adjusting the tool all that is required is to insert the screw
and press down the handle so as to bring the screw head into contact
with the saw.
Where a lathe is provided with an engine rest, the cutter shown in
Fig. 6, mounted on the mandrel shown in Fig. 5, is very useful; it is
used by clamping the work to the slide rest and moving it under the
cutter by working the slide rest screw.
To make a cutter of this kind is more difficult than to make a saw,
and to do it readily a milling machine would be required. It may be
done, however, on a plain foot lathe, by employing a V-shaped cutter
and using a holder (Fig. 7) having an angular groove for receiving the
cylinder on which the cutting edges are formed. The blank can be
spaced with sufficient accuracy, by means of a fine pair of dividers,
and after the first groove is cut there will be no difficulty in
getting the rest sufficiently accurate, as a nib inserted in the side
of the guide enters the first groove and all of the others in
succession and regulates the spacing.
One of the best applications of this tool is shown in the small
engraving. In this case a table similar to the saw table before
described is supported in a vertical position, and arranged at right
angles with the cutter mandrel. The mandrel is of the same diameter as
the cutter, and serves as a guide to the pattern which carries the
work to be operated upon. The principal use of this contrivance is to
shape the edges of curved or irregular metal work. The casting to be
finished is fastened--by cement if small, and by clamps if large--to a
pattern having exactly the shape required in the finished work.
[Illustration: METAL SHAPING.]
By moving the pattern in contact with the table and the mandrel, while
the latter revolves, the edges of the work will be shaped and finished
at the same time. By substituting a conical cutter for a cylindrical
one, the work may be beveled; by using both, the edge may be made
smooth and square, while the corner is beveled.
The tool shown in Fig. 12 might properly be called a barrel saw. It is
made by drilling in the end of a steel rod and forming the teeth with
a file. To avoid cracking in tempering a small hole should be drilled
through the side near the bottom of the larger hole. To insure the
free working of the tool it should be turned so that its cutting edge
will be rather thicker than the position behind it. This tool should
be made in various sizes.
Tools for gear cutting and also cutters for wood have not been
mentioned in this paper; as they are proper subjects for separate
treatment.
WOOD WORKING.
It is not the intention of the writer to enter largely into the
subject of wood working, but simply to suggest a few handy attachments
to the foot lathe which will greatly facilitate the operations of the
amateur wood worker, and will be found very useful by almost any one
working in wood. It is not an easy matter to split even thin lumber
into strips of uniform width by means of a handsaw, but by using the
circular saw attachment, shown in Fig. 1, the operation becomes rapid
and easy, and the stuff may be sawed or slit at any desired angle or
bevel. The attachment consists of a saw mandrel of the usual form, and
a wooden table supported by a right angled piece, A, of round iron
fitted to the toolpost and clamped by a wooden cleat, B, which is
secured to the under side of the table, split from the aperture to one
end, and provided with a thumbscrew for drawing the parts together.
By means of this arrangement the table may be inclined to a limited
angle in either direction, the slot through which the saw projects
being enlarged below to admit of this adjustment.
[Illustration: WOODWORKING ATTACHMENTS FOR THE FOOT LATHE.]
The back of the table is steadied by a screw which rests upon the back
end of the tool rest support, and enters a block attached to the under
side of the table. The gauge at the top of the table is used in
slitting and for other purposes which will be presently mentioned, and
it is adjusted by aid of lines made across the table parallel with the
saw.
For the purpose of cross cutting or cutting on a bevel a thin sliding
table is fitted to slide upon the main table, and is provided with a
gauge which is capable of being adjusted at any desired angle. For
cutting slots for panels, etc., thick saws may be used, or the saw may
be made to wabble by placing it between two beveled washers, as shown
in Fig. 2.
The saw table has an inserted portion, C, held in place by two screws
which may be removed when it is desired to use the saw mandrel for
carrying a sticker head for planing small strips of moulding or
reeding. The head for holding the moulding knives is best made of good
tough brass or steam metal. The knives can be made of good saw steel
about one-eighth inch thick. They may be filed into shape and
afterward tempered. They are slotted and held to their places on the
head by means of quarter-inch machine screws. It is not absolutely
necessary to use two knives, but when only one is employed a
counterbalance should be fastened to the head in place of the other.
All kinds of moulding, beading, tonguing, and grooving may be done
with this attachment, the gauge being used to guide the edge of the
stuff. If the boards are too thin to support themselves against the
action of the knives they must be backed up by a thick strip of wood
planed true. The speed for this cutter head should be as great as
possible.
Fig. 5 shows an attachment to be used in connection with the cutter
head and saw table for cutting straight, spiral, or irregular flutes
on turned work. It consists of a bar, D, carrying a central fixed arm,
and at either end an adjustable arm, the purpose of the latter being
to adapt the device to work of different lengths. The arm projecting
from the center of the bar, D, supports an arbor having at one end a
socket for receiving the twisted iron bar, E, and at the other end a
center and a short finger or pin. A metal disk having three spurs, a
central aperture, and a series of holes equally distant from the
center and from each other, is attached by its spurs to the end of the
cylinder to be fluted, and the center of the arbor in the arm, D,
enters the central hole in the disk while its finger enters one of the
other holes. The opposite end of the cylinder is supported by a center
screw. A fork attached to the back of the table embraces the twisted
iron, E, so that as the wooden cylinder is moved diagonally over the
cutter it is slowly rotated, making a spiral cut. After the first cut
is made the finger of the arbor is removed from the disk and placed in
an adjoining hole, when the second cut is made, and so on.
Figs. 6 and 7 show a convenient and easily made attachment for
moulding the edges of irregular work, such as brackets, frames, parts
of patterns, etc. It consists of a brass frame, F, supporting a small
mandrel turning at the top in a conical bearing in the frame, and at
the bottom upon a conical screw. A very small grooved pulley is
fastened to the mandrel and surrounded by a rubber ring which bears
against the face plate of the lathe, as shown in the engraving. The
frame, F, is let into a wooden table supported by an iron rod which is
received by the tool rest holder of the lathe. The cutter, G, is made
by turning upon a piece of steel the reverse of the required moulding,
and slotting it transversely to form cutting edges. The shank of the
cutter is fitted to a hole in the mandrel and secured in place by a
small set screw. The edge of the work is permitted to bear against the
shank of the cutter. Should the face plate of the lathe be too small
to give the required speed, a wooden disk may be attached to it by
means of screws and turned off.
Figs. 8, 9, and 10 represent a cheaply and easily made scroll saw
attachment for the foot lathe. It is made entirely of wood and is
practically noiseless. The board, H, supports two uprights, I, between
which is pivoted the arm, J, whose under side is parallel with the
edge of the board. A block is placed between the uprights, I, to limit
the downward movement of the arm, and the arm is clamped by a bolt
which passes through it and through the two uprights and is provided
with a wing nut.
A wooden table, secured to the upper edge of the board, H, is
perforated to allow the saw to pass through, and is provided with an
inserted hardwood strip which supports the back of the saw, and which
may be moved forward from time to time and cut off as it becomes worn.
The upper guide of the saw consists of a round piece of hard wood
inserted in a hole bored in the end of the arm, J. The upper end of
the saw is secured in a small steel clamp pivoted in a slot in the end
of a wooden spring secured to the top of the arm, J, and the lower end
of the saw is secured in a similar clamp pivoted to the end of the
wooden spring, K. Fig. 10 is an enlarged view showing the construction
of clamp.
The relation of the spring, K, to the board, H, and to the other part
is shown in Fig. 9. It is attached to the side of the board and is
pressed upward by an adjusting screw near its fixed end.
The saw is driven by a wooden eccentric placed on the saw mandrel
shown in Figs. 1 and 2, and the spring, K, always pressed upward
against the eccentric by its own elasticity, and it is also drawn in
an upward direction by the upper spring. This arrangement insures a
continuous contact between the spring, K, and the eccentric, and
consequently avoids noise. The friction surfaces of the eccentric and
spring may be lubricated with tallow and plumbago. The eccentric may,
with advantage, be made of metal.
The tension of the upper spring may be varied by putting under it
blocks of different heights, or the screw which holds the back end may
be used for this purpose.
The saw is attached to the lathe by means of an iron bent twice at
right angles, attached to the board, H, and fitted to the tool rest
support. The rear end of the sawing apparatus may be supported by a
brace running to the lower part of the lathe or to the floor.
The simple attachments above described will enable the possessor to
make many small articles of furniture which he would not undertake
without them, and for making models of small patterns they are almost
invaluable.
* * * * *
A NEW METHOD OF KEEPING MECHANICAL DRAWINGS.[1]
[Footnote 1: A Paper by Chas. T Porter, read before the American
Society of Mechanical Engineers.]
The system of keeping drawings now in use at the works of the
Southwark Foundry and Machine Company, in Philadelphia, has been found
so satisfactory in its operation that it seems worthy of being
communicated to the profession.
The method in common use, and which may be called the natural method,
is to devote a separate drawer to the drawings of each machine, or of
each group or class of machines. The fundamental idea of this system,
and its only one, is, keeping together all drawings relating to the
same subject matter.
Every draughtsman is acquainted with its practical working. It is
necessary to make the drawing of a machine, and of its separate parts,
on sheets of different sizes. The drawer in which all these are kept
must be large enough to accommodate the largest sheets. The smaller
ones cannot be located in the drawer, and as these find their way to
one side or to the back, and several of the smallest lie side by side
in one course, any arrangement of the sheets in the drawer is out of
the question.
The operation of finding a drawing consists in turning the contents of
the drawer all up until it is discovered. In this way the smaller
sheets get out of sight or doubled up, and the larger ones are torn.
No amount of care can prevent confusion.
Various plans have been adopted in different establishments intended
to remedy this state of things, but it is believed that none has been
hit upon so convenient, in all respects, as the one now to be
presented.
The idea of keeping together drawings relating to the same machine,
or of classifying them according to subjects in any way, is entirely
abandoned, and in place of these is substituted the plan of keeping
together all drawings that are made on sheets of the same size,
without regard to the subject of them.
Nine sizes of sheets were settled upon, as sufficient to meet our
requirements, and on a sheet that will trim to one of these sizes
every drawing must be made. They are distinguished by the first nine
letters of the alphabet. Size A is the antiquarian sheet trimmed, and
the smaller sizes will cut from this sheet, without waste, as follows:
A, 51×30 in.; B, 37×30 in; C, 25×30 in.; D, 17×30 in.; E 12½×30
in.; F, 8½×30 in.; G, 17×15 in.; H, 8½×15 in.; I, 14×25 in.
The drawers for the different sizes are made one inch longer and wider
than the sheets they are to contain, and are lettered as above. Those
of the same size, after the first one, are distinguished by a numeral
prefixed to the letter. The back part of each drawer is covered for a
width of from six to ten inches, to prevent drawings, and especially
tracings, from slipping over at the back.
The introduction of the blue printing process has quite revolutionized
the drawing office, so far at least as we are concerned. Our drawings
are studies, left in pencil. When we can find nothing more to alter,
tracings are made on cloth. These become our originals, and are kept
in a fire-proof vault. This system is found admirably adapted to the
plan of making a separate drawing for each piece. The whole combined
drawing is not generally traced, but the separate pieces are picked
out from it. All our working copies are blue prints.
Each drawer contains fifty tracings. They are two and a half inches
deep, which is enough to hold several times as many, but this number
is quite all that it is convenient to keep together. We would
recommend for these shallower drawers.
Each drawing is marked in stencil in the lower right hand corner, and
also with inverted plates in the upper left hand corner, with the
letter and number of the drawer, and its own number in the drawer, as,
for example, 3F--31; so that whichever way the sheet is put in the
drawer, this appears at the front right hand corner. The drawings in
each drawer are numbered separately, fifty being thus the highest
number used.
For reference we depend on our indices. Each tracing, when completed,
is entered under its letter in the numerical index, and is given the
next consecutive number, and laid in its place.
From this index the title and the number are copied into other
indices, under as many different headings as possible.
Thus all the drawings of any engine, or tool, or machine whatever,
become assembled by their titles under the heading of such particular
engine, or tool, or machine. So also the drawings of any particular
part, of all sizes and styles, become assembled by their titles under
the name of such piece. However numerous the drawings, and however
great the variety of their subjects, the location of any one is, by
this means, found as readily as a word in a dictionary. The stencil
marks copy, of course, on the blue prints, and these when not in use
are kept in the same manner as the tracings, except that only
twenty-five are placed in one drawer.
We employ printed classified lists of the separate pieces constituting
every steam engine, the manufacture of which is the sole business of
these works, and on these, against the name of every piece, is given
the drawer and number of the drawing on which it is represented. The
office copies of these lists afford an additional mode of reference
and a very convenient one, used in practice almost exclusively. The
foreman sends for the prints by the stencil marks, and these are thus
got directly without reference to any index. They are charged in the
same way, and reference to the numerical index gives the title of any
missing print.
We find the different sizes to be used quite unequal. The method of
making a separate tracing of each piece, which we carry to a great
extent, causes the smaller sizes to multiply quite rapidly. We are
marking our patterns with the stencil of the drawing of the same
piece; and also, gauges, templets, and jigs.
It is found best to permit the sheets to be put away by one person
only, who also writes up the indices, which are kept in the fire
proof.
We were ourselves surprised at the saving of room which this system
has effected. Probably less than one-fourth the space is occupied that
the same drawings would require if classified according to subjects.
The system is completely elastic. Work of the most diverse character
might be undertaken every day, and the drawings of each article,
whether few or many, would find places ready to receive them.
* * * * *
ACHARD'S ELECTRIC BRAKE.
[Illustration: ELEVATION.]
[Illustration: PLAN.
ACHARD'S ELECTRIC BRAKE--EASTERN RAILWAY OF FRANCE.]
The merits of a brake in which electric apparatus is used, that has
been adopted by one large railway company, and is about to be used on
the State railways, as well as the fact that arrangements are being
made to introduce it in England, demand consideration. It may be that
modifications will, under different circumstances, be introduced, or
that the system will ultimately be found too cumbersome or too
delicate, but before criticism it is necessary to know something of
the apparatus. We therefore endeavor to give somewhat in detail the
arrangement adopted by M.L. Regray, chief engineer of the Chemin de
Fer de l'Est, the electrical system being that of M. Achard. An
electro-magnet, A, is suspended on a hinged axis, so that the poles of
the magnet have for armatures cylinders of metal fixed upon the axle
of the carriage. Suppose now the poles, D D, of the magnet brought
into contact with the revolving armatures, the friction between them
causes the magnet to revolve. The chain attached to the brake is fixed
to the extended axle of the magnet, and consequently when that axle
revolves is wound up, bringing the brakes upon the wheels. The
friction between the poles and the armature depends upon the strength
of the magnet, and this can be regulated at will from a maximum to a
minimum. But it will be well to trace the whole action. The electric
current may be obtained by means of Planté secondary cells charged by
Daniell's cells--in other words, one or two Daniell's cells are
constantly in action charging three or six Planté cells, and it is the
Planté cells that are called into action to electrify the magnet. The
battery is carried in a box in the brake van. The engineers, however,
seem to prefer that the current be obtained by means of a small Gramme
machine, driven direct by a Brotherhood three-cylinder engine, the
steam for which is obtained from the locomotive. The velocity and
hence the current of the Gramme machine can be regulated, and so the
action of the brakes. M. Achard prefers the Planté cells; he informs
us that he has tried the Faure battery, but the results obtained were
not satisfactory. The regulator, R², consists of a cylinder of wood
around which, as shown, wire is wound. The length of this wire in the
circuit, increasing as it does the resistance of the circuit,
determines the current to the electro-magnet. The action is as
follows: When it is necessary to apply the brakes, a simple pressure
of a key or the turn of a handle sends the electric current into the
wires of the electro-magnet. An attraction immediately takes place,
and the poles and armatures are brought into contact. The friction
between these causes the revolution of the magnet, the winding of the
chain around the axle, and the application of the brakes. The whole of
the brakes of the train enter into action at one and the same time.
The brakes are taken off by stopping the current, and a small spring
pulls and keeps the magnet from the armatures. A frame--also
carriages--fitted with this brake, are shown by the Compagnie des
Chemins de Fer de l'Est, which company also shows several other pieces
of interesting apparatus, one of which is a carriage fitted with
elaborate mechanism, in which electricity plays, perhaps, but a
subsidiary part, to obtain the traction of the train under varying
circumstances, the pressure on the buffers when stopping, and various
phenomena connected with the engine.--_The Engineer._
* * * * *
ELECTRICITY; WHAT IT IS, AND WHAT MAY BE EXPECTED OF IT.[1]
[Footnote 1: A paper read before the Engineers' Society of
Western Pennsylvania, Nov. 15, 1881.]
By JACOB REESE
In the consideration of this subject it is not my purpose to review
the steps of discovery and development of electrical phenomena, but
the object of this paper is an effort to explain what electricity is;
and having done this, to deduce some reasonable conclusions as to what
may be expected of it. And while I am profoundly sensible of the
importance of the subject, and the difficulties attending its
consideration, still with humble boldness I present this paper and ask
for it a serious and careful consideration, hoping that the discussion
and investigation resulting therefrom may add to our knowledge of
physical science.
It is now a well established fact that matter, _per se_, is inert, and
that its energy is derived from the physical forces; therefore all
chemical and physical phenomena observed in the universe are caused by
and due to the operations of the physical forces, and matter, of
whatever state or condition it may be in, is but the vehicle through
or by which the physical forces operate to produce the phenomena.
There are but two physical forces, i.e., the force of attraction and
the force of caloric. The force of attraction is inherent in the
matter, and tends to draw the particles together and hold them in a
state of rest. The force of caloric accompanies the matter and tends
to push the particles outward into a state of activity.
The force of attraction being inherent, it abides in the matter
continuously and can neither be increased nor diminished; it, however,
is present in different elementary bodies in different degrees, and in
compound bodies relative to the elements of which they are composed.
The force of caloric is mobile, and is capable of moving from one
portion of matter to another; yet under certain conditions a portion
of caloric is occluded in the matter by the force of attraction. That
portion of caloric which is occluded (known by the misnomer, latent
heat) I shall call _static caloric_, and that portion which is in
motion, _dynamic caloric_.
The force of attraction, as I have said, tends to draw the particles
of matter together and hold them in a state of rest; but as this force
is inherent, the degree of power thus exerted is in an inverse ratio
to the distance of the particles from each other. The effective force
so exerted is always balanced by an equivalent amount of the force of
caloric, and that modicum of caloric so engaged in balancing the
effective force of attraction is static, because occluded in that
work.
In solid or fluid bodies, where the molecules are held in a local or
near relation to each other, the amount of static caloric will be in
direct proportion to the effective force of attraction, but in gaseous
bodies the static caloric is in an inverse ratio to the effective
force of attraction; hence the amount of static caloric present in
solid and fluid bodies will be greatest when the molecules are nearest
each other, and greatest in gaseous bodies when the molecules are
furthest apart.
Caloric, whether static or dynamic, is not phenomenal; therefore the
phenomena of light, temperature, incandescence, luminosity, heat,
cold, and motion, as well as all other phenomena, are due to the
movement of matter caused by the physical forces. Thus we find that
_temperature is a phenomenal measure of molecular velocity_, as we
consider weight to be the measure of matter.
An increase of temperature denotes an increased molecular velocity,
and this in solid and liquid bodies unlocks a portion of the static
caloric and converts it into dynamic caloric, while an increased
temperature of gases occludes additional caloric, thus converting
dynamic into static caloric; and a reduction of molecular activity
reverses this action. From this we see that a change of temperature
either converts static to dynamic or dynamic to static caloric.
Thus we find that the amount of static caloric which a body possesses
is in direct relation to its temperature, but, as I have already
explained, temperature is a phenomenal indication of molecular
velocity, and as increased velocity separates the molecules to a
greater distance, which reduces the effective force of attraction and
unlocks a portion of caloric, it will be seen that the separation of
the molecules from any other cause will have the same effect. I desire
now to explain a second method by which the molecules are separated
and static caloric is changed to dynamic caloric.
It is not definitely known how much static caloric is occluded in
either of the elementary bodies, but it is believed that hydrogen
possesses the greatest amount and oxygen the least. Now if we take a
molecule of hydrogen containing two atoms, and under proper conditions
interpose these atoms between 16 atoms of oxygen (one molecule), the
phenomenon of combustion is exhibited, and a molecule of water is
formed containing 18 atoms; and if one pound of hydrogen is thus
consumed, the atoms of hydrogen are separated from each other to such
a distance by the interposing atoms of oxygen as to unlock 34,662
units C. of static, and convert it into dynamic caloric. And if we
thus bring a molecule of carbon containing 12 atoms in contact with a
molecule of oxygen of 16 atoms, combustion ensues and a molecule of
carbonic oxide of 28 atoms is formed, and if we then present another
molecule of oxygen, combustion again takes place, and a molecule of
carbonic acid, containing 44 atoms, is produced. Now, in the
combustion of one pound of carbon in this manner, when the carbon is
converted into carbonic oxide (CO), 2,473 units C. of static is
converted into dynamic caloric; and when this CO is converted into
carbonic acid (CO_{2}) 5,607 additional units C. are unlocked. Thus by
the combustion of one pound of carbon to CO_{2}, 8,080 units C. of
static caloric are changed to dynamic caloric.
When caloric is thus unlocked from its occlusion it escapes with great
velocity until an equilibrium is attained, and in doing so it pushes
the particles of matter out of its path. In solid bodies this produces
such a high degree of molecular movement as to exhibit the phenomena
of incandescence and luminosity, and in liquids increased mobility,
while in gases the molecular activity may be so great as to produce
the phenomena of sound and light; and the more rapidly combustion
takes place the greater will be the volume and velocity of dynamic
caloric escaping therefrom; consequently with a slow combustion, the
phenomena produced by dynamic caloric will be different from those
exhibited at a high degree.
Combustion, as I have before shown, is merely the oxidation of the
material; nothing is _consumed_ nor annihilated, and, the phenomena
vary with the velocity of oxidation. Now, if we take one pound of zinc
and place it in the acid cell of an electric battery, the oxygen of
the acid attacks the zinc and oxide of zinc is formed. In this
operation the Zn molecule containing 65 atoms is united with one
molecule of oxygen of 16 atoms, forming a molecule of oxide of zinc
(ZnO) of 81 atoms; and owing to the comparatively small number of
oxygen atoms interposed between the 65 atoms of zinc, only 1,301 units
C. of static caloric are unlocked to the pound of zinc, and the
velocity of oxidation is so low, and the insulation of the vessel so
perfect, that the dynamic caloric is caused to flow outward through
the copper wire.
ELECTRICITY.--What is it? Why, it is dynamic caloric. Now let
us take this oxide of zinc (ZnO) and place it with charcoal in a
reducing apparatus which stands on an insulated table; the apparatus
is then heated, the carbon vaporizes, and this vapor of carbon (C)
robs the oxide of zinc (ZnO) of its oxygen, leaving metallic zinc (Zn)
and carbonic oxide (CO). Now, for every pound of zinc so formed 1,301
units C. of static caloric are transferred from the charcoal to the
zinc and occluded in it. Hence we find that the 1,301 units C. of
caloric which we took out of the zinc, and which we call electricity,
is nothing else but the 1,301 units of static caloric which was
contained in the charcoal and from it set free by oxidation and
transferred to the zinc in the smelting process. Let us follow this
matter a little further. Charcoal is made by burning wood under such
conditions as eliminate the water and hydrogen and leave the carbon as
a residuum which we call charcoal. Thus we find that the caloric
contained in the charcoal, transferred from the charcoal to the zinc,
and from it developed into what we call electricity, was previously
embodied in the wood; and if we study the laws of vegetation, we find
that the atmosphere being charged with carbonic acid (CO_{2}), the
leaves of plants, shrubs, and trees, breathing, take in the CO_{2}, the
sun rays decompose the CO_{2}, set free the oxygen, and supply the
necessary amount of caloric for the condensed state of the carbon.
Thus we find that the force which we term electricity, developed from
the oxidation of zinc, or any other matter, by oxidation, primarily
comes from the sun rays.
Coal is generally supposed to be of vegetable origin, and the caloric
occluded in it is derived from the same source as that embodied in
charcoal. Now when we burn coal under a steam boiler, the carbon and
hydrogen are oxidized, and the static caloric set free. A portion of
this caloric passes through the shell or tubes of the boilers, and
increases the molecular velocity of the water; increased activity of
the molecules tends to separate them to a greater distance from each
other. When the molecular velocity of the water acquires the degree
indicated by a temperature of 212 degrees F., the water passes from
the fluid to the gaseous state, and in doing so expands to 1,696 times
its bulk. Now if the steam so developed be confined under a pressure
of 105 pounds to the square inch, the water will not vaporize until a
molecular velocity is attained indicated by a temperature of 312° F.
(Spons' "Engineering," D2, page 418), and then the expansion is only
253 times its bulk. By using this steam, in a steam engine, the
caloric in the steam tends to push the molecules of which it is
composed into an ultimate expansion of 1,696 times the bulk of the
water from which it was generated, and this force acts upon the piston
and does the work. Thus we see that the steam engine is driven by the
same force which produces the phenomena accredited to electricity.
I have already shown that in what we term combustion not a particle of
the ponderable matter is annihilated. Combustion is but a phenomenon
resulting from a rearrangement of the particles, and so it is with the
imponderable physical force caloric; it is not consumed when light and
heat are produced, nor converted into power, as we are sometimes told.
But whatever the phenomena produced, the aggregate amount of static
and dynamic caloric is always and ever the same.
If we consider the Ritter-Plant-Faure-Battery, which is mentioned as
storing electricity, we find that the phenomena exhibited by the use
of this apparatus are produced by the same factor. The battery is
composed of two sheets of lead, which are covered with a layer of
minium (Pb3O4). The sheets are laid one upon the other with an
intervening layer of felt. The pack is then rolled up in a spiral form
and placed in a vessel containing acidulated water. One of the plates
is connected with the positive, and the other plate with the negative
pole of a battery or generator.
When the current of electricity enters the battery, the Pb3O4 on the
positive plate is reduced to Pb, and the oxygen so set free attacks
the Pb3O4 on the negative plate, and oxidizes it to PbO2. In this
chemical action, caloric is occluded in the Pb and unlocked in the
PbO2, but a much greater amount of caloric is locked up than is
unlocked, although the amount of oxygen used in both cases is
precisely the same, which has been fully explained in the oxidation of
carbon.
Now after the battery has been thus charged and the wires disengaged,
the chemical action ceases for want of the reducing agent (_dynamic
caloric_), and the apparatus may be held at rest, or transported to
any distance required. When it is desired to utilize the force thus
stored, the poles are changed by grounding the positive wire, and
attaching the other to the conduit through which the electricity is to
flow. The chemical action is thus reversed, and the PbO2 is reduced to
Pb3O4, the oxygen thus set free attacks the Pb on the other plate,
oxidizing it to Pb3O4, thus unlocking all the caloric which was
occluded by the first action. In a battery of this kind weighing 75
pounds, we are informed by Sir William Thomson, that one million foot
pounds of force may be stored, and again set free for use.
Thus we find that the principle upon which the Faure battery is formed
is not new, and the prime factor producing the phenomena is the same
as has been shown to have caused all other phenomena referred to, and
indeed the principle is the same as now employed by the author in the
basic dephosphorizing process, i.e., caloric is occluded in
phosphorus by smelting in a blast furnace, and unlocked in the
converter, for the purpose of securing the fluidity of the metal
during treatment. The difference being, that one is done by
non-luminous, while the other is by luminous combustion.
If we consider the phenomenon of light, we find that it is due to the
same force. As before stated, when we oxidize carbon, or hydrogen, as
in the rapid combustion of wood, oil, or coal, the escaping caloric
flies off with such great speed as to cause the molecules in the
circumambient medium to assume a velocity which exhibits luminosity.
Thus the light produced by burning candles, oil, gas, wood, and coal,
is caused by the same prime factor, dynamic caloric.
The force of caloric is imponderable and invisible, and is only known
by its effects. We do know that it is occluded in metals and other
material, because we can unlock it and set it free, or we can transfer
it from one body to another, and by measuring its effects, we can
determine its quantity. We know that it prefers to travel over one
vehicle more than another, and by this knowledge we are able to
insulate it, and thus conduct it in any direction desired. The
materials through which it passes with the greatest freedom are called
conductors, and the materials which most retard its passage,
non-conductors; but these terms must be taken in a comparative sense
only, as in fact there are no absolute non-conductors of dynamic
caloric, or of what we call electricity.
The dynamo-electric generator simply draws the dynamic caloric from
the air or earth, or both, and confines it in an insulated path. Now
if that path be a No. 10 wire, the conduit may be sufficient to permit
the caloric to pass without increasing the molecular velocity of the
metal to an appreciable degree, but if we cut the No. 10 wire and
insert a piece of No. 40 platinum wire in the path, the amount of
caloric flowing through the No. 10 wire cannot pass through the No. 40
wire, and the resistance so caused increases the molecular velocity of
the No. 40 wire to such degree as to exhibit the phenomenon of
incandescence, and this is the incandescent electric light. And if we
consider the carbon light, we find that the current of caloric, in
passing from one pencil to the other, produces a molecular velocity of
luminosity in the adjoining atmosphere, and in addition a portion of
the carbon is consumed, which sets free an additional amount of
caloric, at a very high velocity, hence the intensity of the carbon
electric light is largely due to the dynamic caloric unlocked from the
pencils, and thus we find that the electric light produced by either
method is due to the action of dynamic caloric.
Taking this theory based upon physical science, and the facts which we
know pertaining to electricity, I conceive that caloric exists in two
conditions. _Static caloric_ is what we call _latent heat_, and
_dynamic caloric_ is what we call _electricity_. Therefore what may we
expect of it (electricity) is merely a matter of economy in the
development and utilization of dynamic caloric; in other words, can we
unlock static caloric by non-luminous combustion, and thus develop
_dynamic caloric as a first power_ more economically per foot pound
than we now do or can hereafter do by luminous combustion? Second, can
we utilize water and wind for the production of _dynamic caloric as a
first power_? Third, can we utilize the differential tension of
dynamic caloric in the earth and the atmosphere as _a first power_?
Fourth, will it pay to use luminous combustion as a first power to
generate dynamic caloric as _a second power_?
WHAT MAY WE EXPECT OF IT.
Let us take the steam engine, and see what we are now doing by
luminous combustion. Good Pittsburg coal contains 87 per cent. of
carbon, 5 per cent. of hydrogen, 2 per cent. of oxygen and 6 per cent.
of ash; we therefore have in one pound of such coal:
8,080 × 9 14,544 × 87
--------- = ----------- = 12,653 units in carbon.
5 100
34,662 × 9 62,391 × 5 3,119 units in hydrogen.
---------- = ---------- = ------
5 100 15,772 units in coal.
15,772 × 772[2] = 12,175,984 foot pounds of energy is occluded in the
static caloric contained in one pound of such coal.
[Footnote 2: Dr. Joule--foot pounds in one unit.]
A horse-power is estimated as capable of raising 33,000 pounds one
foot high per minute, and for this reason it is termed 33,000 foot
pounds per minute. So we have 33,000 × 60 = 1,980,000 foot pounds per
hour, as a horse-power.
The best class of _compound condensing_ engines,[3] with all the
modern improvements, require 1.828 pounds of coal per 1 h.p. per hour.
Thus we have--
12,175,984 × 1.828 .................22,257,699
Foot pounds in one h.p. .............1,980,000
----------
Foot pounds lost per h.p. ..........20,277,699
Per cent utilized per h.p. ..............8.94
Per cent lost per h.p. .................91.06
------
100.00
[Footnote 3: "American Engineer," Vol. II., No. 10, page 182.]
In the ordinary practice of stationary non-condensing engines, from
three to four pounds of coal are required per horse-power per hour.
Now, taking the best of this class at 3 pounds, we have--
12,175,984 × 3 = 36,527,952
One h.p. 1,980,000
----------
Loss per h.p. 34,547,952
Per cent utilized per h.p. 5.42
Per cent lost per h.p. 94.58
------
100.00
From these facts it may be assumed that after making due allowance for
variable qualities of the coal, the steam engine process, as at
present practiced, will not utilize more than from 5 to 10 per cent.
of the energy contained in the fuel used. It will thus be seen that
the process of converting static to dynamic caloric by luminous
combustion, by means of the steam engine, is an exceedingly wasteful
and costly method, and leaves much room for economy.
Taking an ordinary grade of petroleum as consisting of 13 per cent.
hydrogen, 78 carbon, 6 oxygen, 3 nitrogen and ash, we have as its
energy in foot pounds per pound of oil--
62,391 × 13 }
----------- = 8,110 H. }
100 }
} 19,454 units.
14,544 × 78 }
----------- = 11,344 C. }
100 }
19,454 × 772 = 15,018,488 foot pounds. Thus, while our best coal
contains twelve million, the petroleum contains fifteen million foot
pounds of occluded energy in each pound, which is equal to 118,000,000
foot pounds, or 60 horse power for one hour, from one gallon of such
oil.
At present electricity is generated by two methods, and both of these
are _second powers_. Metals are smelted by luminous combustion as a
first power, and then oxidized by non-luminous combustion as a _second
power_, and coal is consumed by luminous combustion, by which steam is
generated as a first power, to drive a dynamo-generator whereby
electricity is obtained as a _second power_. Now, of the two methods,
the latter is much the cheaper, and as I have shown that the best
compound condensing engines only utilize 8.94, and a fair average
single cylinder condensing engine only utilizes 5.42 per cent. of the
energy of the fuel consumed, and as at the best not over 70 per cent.
of the foot pounds obtained from the engine can be utilized as
electricity, from which we must deduct loss by friction, etc., it will
be readily seen that not more than 5 per cent. of the energy of the
fuel can be developed by the dynamo-generator as electricity by the
present method.
The great want of the present age is a process by which the static
caloric of carbon or a hydrocarbon maybe set free by non-luminous
combustion; or, in other words, a process by which coal or oil may be
oxidized at a low degree, within an insulated vessel; if this can be
accomplished (and I can see no reason why we should not look for such
invention), we would be able to produce from twelve to fifteen million
foot pounds of energy (electricity) from one pound of petroleum, or
from ten to twelve million foot pounds from one pound of good coal,
which would be a saving of from 90 to 95 per cent. of present cost,
and leave the steam engine for historical remembrance.
Electricity may be generated by water or wind power to great
advantage, and conveyed to a distance for motive power. The
practicability of generating electricity at Niagara by which to propel
trains to New York and return may be considered almost settled; and I
conceive a second invention of importance which is now needed is an
apparatus by which the rising and falling tides may be utilized for
driving dynamo machines, by which electricity may be generated for
lighting the coast cities, and it is not unreasonable to expect that
such an apparatus will soon be provided; and in such an event gas
companies would suffer.
It is a well known fact among electricians that the volume and tension
of electricity vary both in the earth and in the atmosphere at
different sections of the earth's surface, and I conceive that we may
yet find means of utilizing this differential tension of electricity;
indeed, it is reported that during a recent storm the wires of an
ocean cable were grounded at both ends and a sufficient current for
all practical purpose flowed from the European to the American
continent, with all batteries removed, showing that the tension was so
much greater in Europe as to cause the electricity to flow through the
copper cable to this side in preference to passing through the earth
or the sea. It is also said that during an east-going storm it was
found impossible to work the telegraph lines between New York and
Buffalo, but on taking off the batteries at both ends and looping the
ends of the wire in the air, that a constant current of electricity
passed from Buffalo to New York, and the line was kept in constant use
in that direction without any battery connection until the storm
abated. Now, how far or to what advantage we may be able to utilize
this differential tension of electricity in the earth and the air, we
cannot now say; but I think that we may justly look for valuable
developments in this direction.
If, as I verily believe, a process will soon be discovered by which
dynamic caloric can be produced by the oxidation of petroleum with
non-luminous combustion in an insulated chamber, as we now oxidize
zinc, electricity will then be obtained from so small a weight, and at
such a low cost, as to insure aerial navigation beyond a doubt. Not
with balloons and their cumbrous inflations, but with machines capable
of carrying the load, and traveling by displacement of the air at high
velocities. Therefore we may expect that aerial navigation will be
developed in the near future to be one of the greatest enterprises of
the world.
And lastly, will it pay to use luminous combustion as a first power
for generating dynamic caloric for use as a second power, as is now
practiced?
At the University of Pennsylvania, in Philadelphia, gas is consumed in
an Otto gas engine, which drives a Gramme generator; and the lecture
room is lighted with electricity, and I am informed that the light is
both better _and cheaper_ than when they used the gas in the ordinary
gas burners. Hence we may expect to see gas consumed to advantage for
producing electric lights.
Considering the difficulties of transmitting steam power to a
considerable distance, and the comparative great cost of running small
engines, it is more than likely that electricity as at present
generated will be found to be economical for driving small motors.
Having thus endeavored to explain what electricity is, and the laws
which govern the occlusion of static caloric, and the development of
dynamic caloric (electricity), in conclusion I call the attention of
the inventors of the age to the great need of a process for oxidizing
coal or oil at a low degree, within an insulated vessel. With such an
invention electricity would be obtained at such a low cost that it
would be used exclusively to light and heat our houses, to smelt,
refine, and manipulate our metals, to propel our cars, wagons,
carriages, and ships, cook our food, and drive all machinery requiring
motive power.
* * * * *
ELECTRIC LIGHT APPARATUS FOR PHOTOGRAPHIC PURPOSES.
By A.J. JARMAN.
For some time past it has been the desire of many photographers to
have at hand a ready means of producing a powerful and highly actinic
artificial light, suitable for the production of negatives, and easily
controllable. Several forms of apparatus have been designed, and I
believe have been, to a certain extent, employed successfully in
portraiture. But it has been well known for many years that the
electric light was just the light that would answer the photographer's
requirements, owing to its possessing great actinic power; but the
cost of its production was too great for general adoption; indeed,
such might be said of it now as far as dynamo-electric machines and
steam or gas motors are concerned, for the majority of photographers.
It is true that several influential photographers have already adopted
the use of the electric light for portraiture, but the primary cost of
the apparatus employed by these firms is far beyond the reach of most
portraitists. The apparatus about to be described is one that has been
carefully worked out to meet the wants of the photographer in almost
every particular; in fact, with this apparatus, portraits can, and
have been, produced in an ordinary sitting room, as good and as
perfect as if taken in a well-lighted studio.
[Illustration: FIG. 1.]
The generator of the electric current consists of a series of voltaic
elements of zinc and carbon--forty-eight in number--these elements
being made up of ninety-six zinc plates and forty-eight carbon plates;
thus the generator consists of forty-eight voltaic elements arranged
in rows of twelve; they are all carefully screwed upon suitable bars
of wood, and these bars are joined by other cross bars, which bind the
whole in a compact form; the battery being suitably connected so as to
produce a current of very high electro-motive force, and so arranged
over their exciting trough that the plates can be raised or lowered at
will, as seen in Fig. 1, which will explain itself almost at first
sight.
The troughs are made of mahogany, put together with brass screws, and
well saturated with an insulating compound which also makes them acid
proof; the cells are charged with a saturated solution of bichromate
of potash, to which has been added twenty fluid ounces of sulphuric
acid to each gallon.
[Illustration: FIG. 2.]
To produce the electric current, all that is needed is to lower these
suspended elements down into the trough, having previously connected
the wires as shown in Fig. 1, to the electric lamp, Fig 2. At once a
light starts up, between the carbon pencils, of a thousand-candle
power or more. With a light of this power, a large head on cabinet or
carte size plate may be produced in three or four seconds.
The generator occupies a floor space of three feet six inches by two
feet, and stands two feet six inches high. The cells will cost 5s. to
charge, and will produce upward of sixty negatives before being
exhausted. All that is necessary, in recharging, is to lift the
elements up out of the way, take out the troughs by their handles and
empty them, charging them again by means of a toilet jug. When
replaced, the whole apparatus is fit for use again; the whole of the
above operation occupies but a quarter of an hour, and as there are no
earthenware cells employed, there is no fear of breakage.
The small amount of labor and cost of working the above apparatus will
compare favorably with the production of the electric light from a
dynamo-electric machine for the photographer, and when we consider
that the cost of the whole of the above apparatus, consisting of a
generator automatic lamp, reflector, and all the necessary
appendages, is less then one-tenth of the dynamo machine, motor,
shafting, etc., to produce the same result, it would seem to have a
greater claim for its adoption with those who wish to employ the
electric light, whether for work at night, use in the sitting room, or
to assist daylight on the dark and foggy days of winter.
Fig. 2 shows the arrangement of the electric lamp. A is the automatic
regulator; B, the reflector; C, top extension of the reflector; D,
small tissue paper screen to prevent the intense arc-rays from coming
in contact with the sitter; E, stand with sliding rod. This appendage
can be wheeled about with ease, as it is arranged to run upon four
casters.
When the generator is in use it may be placed within easy reach of the
operator, so that the exposure may be made by lowering the elements in
their troughs just for the requisite time, and withdrawing immediately
the exposure is made; there is no need to fear any inconvenience from
deleterious fumes as none are given off, so it may be used in any
studio or sitting-room without any inconvenience from this source, and
as far as many trials have gone, it seems to meet every requirement
demanded by the photographer for the production of portraits by means
of the electric light.--_Photo. News._
* * * * *
DESRUELLES'S ELECTRIC LIGHTER
[Illustration: ELECTRIC LIGHTER.]
The little apparatus shown in the accompanying cut will certainly find
favor with smokers, as well as with persons generally who often have
need of a fire or light. It forms one of the most direct applications
of dry piles of all the systems on the Desruelles plan. Instead of
filling piles with a liquid, this plan contemplates the introduction
into them of a sort of asbestos sponge saturated with an acid or any
suitable solution. In this way there is obtained the advantage of
having a pile which is in some sort _dry_, that may be moved, shaken,
or upset without any outflow of liquid, and which will prove of
special value when applied to movable apparatus, such as portable
lighters, alarms on ships, railroads, etc. It is hardly necessary to
say that while the introduction of this inert substance diminishes the
volume of the liquid, the electro-motive force of the pile is thereby
in nowise affected, but its internal resistance is increased. This,
however, is of no consequence in the application under consideration.
The lighter consists of a small, round, wooden box containing the
pile, and surmounted by a spirit lamp. A platinum spiral opposite the
wick serves for producing the light. The pile is a bichromate of
potash element, in which there is substituted for the liquid a
solution of bichromate identical with that used in bottle piles. The
zinc is suspended from a small lever, in which it is only necessary to
press slightly to bring the former in contact with the asbestos paste,
when, the zinc being attached, a current is set up which traverses the
spiral, heats it to redness, and lights the spirit. The pile, when
once charged, may be used for several hundred lightings. When the
spiral no longer becomes red hot, it is only necessary to replace the
paste--an operation of extreme simplicity. When the pressure is
removed from the little lever, the zinc, being raised, is no longer
acted upon by the liquid with which the asbestos is saturated. Mr
Desruelles is constructing upon the same principle a gas lighter, the
pile of which is fixed at the extremity of a handle whose length
varies with the height of the gas burners to be reached. These little
domestic apparatus are being exhibited at the Paris Electrical
Exhibition.
* * * * *
SOLENOID UNDERGROUND WIRES IN PHILADELPHIA.
The _Evening Bulletin_ of the 29th October has the following:
This afternoon a series of experiments were conducted at the Public
Buildings which will be of great interest to electricians all over the
country, and upon which the success of a number of underground
telegraph projects in different parts of the United States depends. In
all projects of this kind the problem which has given most trouble to
inventors has been to overcome the induction. In other words, electric
currents will leave their original conductors and pass to other
conductors which may be near at hand. This interchange of currents may
take place without seriously hindering ordinary telegraphy, as the
indicators are not delicate enough to detect the induction. When
telephones came into use, however, the induction became a great source
of trouble to electricians, it often being the case that the sounds
and influences from without were sufficient to drown out sounds in a
telephone. To-day's experiment was conducted by Mr. J.F. Shorey, a
well-known electrician, who exhibited Dr. Orazio Lugo's cables for
electric light, telephone, and telegraphic purposes.
A large number of prominent electricians were present, including the
following: General J.H. Wilson, President of the N.Y. and N.E.
Railroad, of Boston; Messrs. Frank L Pope, S.L.M Barlow, George B.
Post, Charles G. Francklyn, Col. J.F. Casey, W.H. Bradford, and Selim
R. Grant, of New York; James Gamble, General Manager of the Mutual
Union Telegraph Co.; T.E. Cornich and W.D. Sargent, of the Bell
Telegraph Co.; S.S. Garwood and J.E. Zeublen, of the Western Union,
and others.
The principal tests were made through the conduits on Market Street,
laid by the National Underground Electric Company as far as Ninth
Street. A cable of five conductors was laid through the conduit. Two
of these conductors consisted of simple "circuit wires," while the
other three were what is known as "solenoids." A solenoid wire is a
single straight wire, connected at each end with and wound closely
around by another insulated wire, this forming a complete system, the
electric currents returning into themselves. Electricians claim that
the solenoid effectually overcomes all induction, and this afternoon
experiments were made for the purpose of proving that assertion. In
the telephones, connected by the ordinary wires, a constant burr and
click could be heard, that sound being the induction from the wires on
the poles on Market Street, sixty feet overhead. With the solenoid the
only sound in the telephones was the voices of the persons speaking.
The faintest whispers could be heard distinctly, and the ease and
comfort of conversation was in marked contrast to the other telephone
on the ground wires. A set of telegraph indicators was also attached
to the wires in use in the cable. The sounds were transferred from one
"ground wire" to the other, while the solenoids seemed to resist every
influence but that directed upon them by the operators. Another
interesting test was made. The electric current for a Hauckhousen lamp
was passed through a long coil of solenoid wire. Separated from this
coil by a single newspaper, lay a coil of wire attached to telephones,
yet not a sound could be heard in the telephones but the voices of the
persons using them. The current of electricity created by a
dynamo-electric machine is of necessity a violent one, and in the use
of ordinary wires the induction would be so great that no other sounds
could possibly be heard in the telephones.
* * * * *
DR. HERZ'S TELEPHONIC SYSTEMS.
In an article by Count du Moncel, published in SCIENTIFIC AMERICAN
SUPPLEMENT, No 274, page 4364, the author, after describing Dr.
Herz's telephonic systems, deferred to another occasion the
description of a still newer system of the same inventor, because at
that time it had not been protected by patent. In the current number
of _La Lumière Electrique_, Count Moncel returns to the subject to
explain the principles of these new apparatus of Dr. Herz, and says:
I will first recall the fact that Dr. Herz's first system was based
upon the ingenious use (then new) of derivations. The microphone
transmitter was placed on a derivation from the current going to the
earth, taken in on leaving the pile, and the different contacts of the
microphone were themselves connected directly and individually with
the different elements of the pile. The telephone receiver was located
at the other end of the line, and when this receiver was a condenser
its armatures were, as a consequence of this arrangement, continuously
and preventively polarized, thus making it capable of reproducing
conversation.
[Illustration: DR. HERZ'S TELEPHONIC SYSTEMS.]
This arrangement evidently presented its advantages; but it likewise
possessed its inconveniences, one of the most important of these being
the necessity of employing rather strong piles and consequently of
exposing the line to those effects of charge which react in so
troublesome a manner in electrical transmissions when they occur on
somewhat lengthy lines. Now the fact should be recalled that Dr.
Herz's principal object was the application of the telephone to long
lines, and he has been applying himself to this problem ever since. He
at first thought of employing reversed currents, as in telegraphy; but
how was such a result to be attained with systems based upon the use
of sonorously-vibrating transmitters? He might have been able to solve
the problem with the secondary currents of an induction bobbin, as
Messrs. Gray, Edison, and others had done; but then he would no longer
have been benefited by those amplifications which are furnished by the
variations of pressure-derivations in microphones, and this led him to
endeavor to increase the effects of the induced currents themselves by
prolonging their duration, or rather by combining them in such a way
that they should succeed each other, two by two, in the same
direction; and this is the way he solved the problem in the beginning.
The fact should also be recalled that Dr. Herz had, from his first
experiments, recognized the efficiency of those microphonic contacts
that are obtained by the superposition of carbon disks or other
semi-conducting substances. He has employed these under different
arrangements and with very diverse groupings, but, as a general thing,
it has been the horizontal arrangement which has given him the best
effects.
Let us suppose, then, that four systems of contacts of this nature are
arranged at the four corners of an ebonite plate, C C (Figs. 1 and 2),
at A, A¹, B, B¹, and that they are connected with each other, as shown
in the cuts--that is to say, the upper disks, _e_, _f_, _g_, _h_,
parallel with the sides of the plate, and the lower disks, A, A¹, B,
B¹, diagonally. Let us admit, further, that the plate pivots about an
axis, R; that the disks are traversed by small pins fixed in the
plate; and that small leaden disks rest upon the upper disks. Finally,
let us imagine that the plate is connected at one end, through a rod
T, with a telephone diaphragm. Now it will be readily understood that
the vibrations produced by the diaphragm will cause the oscillation of
the plate, C C, and that there will result therefrom, on the part of
the disks, two effects that will succeed one another. The first will
be, for the ascending vibrations, an increase of pressure effected
between the disks of the left side, by reason of their force of
inertia being increased by that of the lead disks; and the second will
be, for the disks to the right, and, for the same reason, a reduction
of pressure which will take place through resilience, at the moment of
change in direction of the vibrating motions.
If the current from a pile, P, traverses all these disks, through the
connections that we have just mentioned, and passes through the
primary helix (through the wire, I) of an induction coil H H' (Fig.
2), located beneath the apparatus, and if the secondary current from
this bobbin corresponds, through the wire I, with a telephone line in
which there is interposed a telephone or a speaking condenser, there
will be set up an inverse induced current, which, being reversed as a
consequence of the crosswise connections of the disks, will continue
the action of the first or increase its duration, and, consequently,
its force, through the telephone receiver.
The results of this system are very good; but Dr. Herz has endeavored
to simplify it still further, and with this object in view has
experimented on several arrangements. For example, to obtain inversion
a contact was simply placed on each side of the vibrating plate.
Although the movements of this latter are not, as we know, of the
nature of ordinary sonorous vibrations, it was thought that they might
prove to be in opposite directions on the two sides of the plate, and
that one of the contacts might be compressed while the other was free.
So notwithstanding the advantages of this arrangement, it was thought
necessary to place the plate vertically in order to give the same
regulation to the two contacts which it is essential should be
identical. But it became difficult to regulate by weight; and even to
succeed in regulating at all, it became necessary to employ two
parallel diaphragms, vibrating in unison, and each carrying its
contact, but in opposite directions. Afterwards, the horizontal
arrangement was again adopted; but, by a clever combination, the two
principles applied by Dr. Herz--derivation and inversion--were united.
The current is then led to a double contact, where it divides. This
contact is arranged under the plate in such a way that its two points
of variable resistance act in opposite directions to each other, or,
in some apparatus, so that one of the points has no variation, while
the other is in action. The result that occurs may be easily imagined.
The system has been experimented with under different forms; in one
case the derivation is simple, that is, a single one of the currents
being sent into the line, while in another case it is double, each of
the branches being provided with a bobbin and communicating with the
receiver. In the latter case the result is remarkably good, but the
apparatus is not free from a certain amount of complication, and
demands, moreover, particular care in its construction, experience
having shown that the induction coils must not be equal, but that they
must present resistances combined according to the circuit doing duty.
It should be added that researches have been continued as to the
bodies proper to be employed as microphonic contact, with the result
of bringing out the important fact that the number of substances that
can be put to this use is almost unlimited. The contacts of the Herz
apparatus are now being made of conducting bodies (metals for example)
reduced to powder and conglomerated by chemical means with a sort of
non-conductive cement. The proportion of the elements depends upon the
conductivity of the materials employed, and it alone determines the
microphonic value of the compound, the nature of the elements
apparently having scarcely any influence.
Nor has the speaking condenser been neglected. As regards this,
efforts have seemingly been made toward finding a convenient
arrangement and a regular mode of construction, the good working of
these apparatus being absolutely dependent upon the care with which
they are set up.
In Dr. Herz's opinion, the telephone is not to remain a single
apparatus, varied only as to form, but, on the contrary, must be
actually modified according to the purposes for which it is designed.
He thinks that a telephone operating at great distances must differ
from a city apparatus, and that an instrument for transmitting song
can not be absolutely the same as one for conversational purposes. So
he has endeavored to create types that shall prove appropriate for
these different applications.
* * * * *
DECISION OF THE CONGRESS OF ELECTRICIANS ON THE UNITIES OF
ELECTRIC MEASURES.
For these measures there are adopted the fundamental
unities--centimeter, gramme, second, and this system is briefly
designated by the letters C., G., S. The practical units, the _ohm_ and
the _volt_, will retain their present definitions; the ohm is a
resistance equal to 10^{9} absolute unities (C., G., S.), and the volt
is an electromotive force equal to 10^{8} absolute unities (C., G., S.).
The practical unit of resistance (ohm) will be represented by a column
of mercury of 1 square mm. in section at the temperature of 0°C. An
international commission will be charged with ascertaining for
practice, by means of new experiments, the height of this column of
mercury representing the ohm. The name _ampère_ will be given to the
current produced by the electromotor force of 1 volt in a circuit
whose resistance is 1 ohm. _Coulomb_ is the quantity of electricity
defined by the condition that in the current of an ampère the section
of the conductor is traversed by a coulomb per second. _Farad_ is the
capacity defined by the condition that a coulomb in a condenser, whose
capacity is a farad, establishes a difference of potential of a volt
between the armatures.
* * * * *
SECONDARY BATTERIES.
By J. ROUSSE.
In order to accumulate electricity for the production of light or
motive power, the author has arranged secondary batteries, which
differ from those of M.G. Planté. At the negative pole he uses a sheet
of palladium, which, during the electrolysis, absorbs more than 900
times its volume of hydrogen. At the positive pole he uses a sheet of
lead. The electrolyzed liquid is sulphuric acid at one tenth. This
element is very powerful, even when of small dimensions. Another
secondary element which has also given good results, is formed at the
negative pole of a slender plate of sheet-iron. This plate absorbs
more than 200 times its volume of hydrogen when electrolyzed in a
solution of ammonium sulphate. The positive pole is formed of a plate
of lead, pure or covered with a stratum of litharge, or pure oxide, or
all these substances mixed. These metallic plates are immersed in a
solution containing 50 per cent. of ammonium sulphate. Another
arrangement is at the negative pole, sheet-iron; at the positive pole
a cylinder of ferro-manganese. The electrolyzed liquid contains 40 per
cent. ammonium sulphate.
* * * * *
THE TREATMENT OF QUICKSILVER ORES IN SPAIN.
Though known from remote times, the date of the first opening of the
famous mines of quicksilver of Almadén has not been precisely
determined. Almost all the writers on the subject agree that cinnabar,
from Spain, was already known in the times of Theophrastus, three
hundred years before the Christian era, although there is evidence in
the writings of Vitruvius that they were worked at a still earlier
date, Spanish ore being sent to Rome for the manufacture of vermilion.
Such ore constituted a part of the tribute which Spain paid to Rome
emperors, and there are records of its receipt until the first century
after Christ. The history of Almaden during the reign of the Moors is
so much involved in doubt that some writers deny altogether that the
Arabs worked the deposit; still the very name it now bears, which
means "the mine," and many of the technical terms still in use, give
evidence that they knew and worked that famous deposit. As for their
Christian conquerors, there are stray indications that they extracted
mercury during the twelfth and thirteen centuries. In 1417, Almaden
was given the privileges of a city, and from 1525 to 1645 the working
of mines was contracted for by the wealthy family of Fugger, of
Augsburg, Germany. Since then, the mine has been worked by the state,
though the Rothschilds have controlled the sale of the product.
According to Vitruvius, the works for manufacturing vermilion from
Spanish ore in Rome were situated between the temple of Flora and
Quirino. The ore was dried and treated in furnaces, to remove the
native mercury it contained, and was then ground in iron mortars and
washed. In addition, small quantities of quicksilver and vermilion
were made at Almaden. The ancients describe other methods, among which
Theophrastus speaks of using vinegar, which, however, appears from
modern investigations to have been an erroneous account. Nothing
definite is known concerning the methods of the Moors; we possess only
as a proof that they produced mercury, an account of a quicksilver
fountain in the marvelous palace of Abderrahman III., at
Medina-Zahara, and the works of Rasis, an Arab. The Moors probably
extracted mercury at Almaden, from the eighth to the twelfth century,
by the use of furnaces called "xabecas," which latter, in the
fourteenth century, were still employed by the Christians, who
continued them till the seventeenth century, when German workmen
replaced them by "reverberatory" furnaces, which in turn were
superseded in 1646 by aludel or Bustamente furnaces. There is an
anonymous description of the working with xabecas as practiced at
Almaden in 1543, and later accounts in 1557 and 1565. The ore was put
into egg-shaped vessels with a lid, the mineral being covered over
with ashes. The vessels were packed in a furnace heated with wood,
about 60 pounds being used per pound of quicksilver made. This system
was also applied at the Guancavelica mines, discovered in Peru in
1566, where the xabecas were abandoned in 1633, being replaced by the
furnaces invented by Lope Saavedra Barba, which there were called
"busconiles," while in Spain they were named Bustamente furnaces, and
elsewhere aludel furnaces. They were introduced at Almaden thirteen
years after their first use in Peru by Juan Alfonso de Bustamente,
Barba and his son having been lost at sea on their way to the
Peninsula. In 1876, there were at Almaden, at the works at Buitrones,
twenty such aludel furnaces and two Idria furnaces. D. Luis de la
Escosura y Morrogh, from whose work we take the above notes, has
followed the historical details of the growth of Almaden closely, and
from his account of the method of working in 1878 we take some data:
It is not an easy matter to explain the classification of the ore at
Almaden. _Metal_ is there called the richest mineral, composed of
quartz impregnated with crystalline cinnabar. _Requiebro_ are
middlings of medium richness, _China_ are smalls, and _Vaciscos_ the
finest ore. Besides native mercury, which the ores of Almaden contain
in greater or smaller quantity, the most abundant mineral is cinnabar,
which is always crystalline and is often crystallized. The ores have,
besides, a small quantity of selenium and iron pyrites intimately
mixed with the cinnabar. The gangue is quartz, occasionally
argillaceous and bituminous. The following are assays of some of the
ores made by Escosura:
Metal. Requiebro. Vaciscos. China.
1 2 3 4 5 6 7 8
Cinnabar 29.1 21.2 13.3 10.2 5.1 2.8 1.2 0.86
Iron pyrites. 2.2 2.0 2.0 1.9 12.3 1.5 2.1 2.80
Bituminous matter 0.6 1.0 1.0 1.2 4.6 0.7 3.4 0.90
Gangue 67.5 74.8 82.1 76.5 77.5 93.3 90.2 93.50
---- ---- ---- ---- ---- ---- ---- -----
Total 99.4 94.0 98.8 98.9 99.5 98.3 98.7 98.06
Quicksilver 25.05 18.28 11.47 8.64 4.40 2.41 1.03 0.75
It appears to be a difficult matter to determine the average
percentage of the various grades of ore. In 1872, a commission
classified and sampled a lot of 300 tons with the following results:
Quantity, Per cent. Average of
Grade. No. kilos. mercury. grade.
Metal { 1. 81,890 23.86 }
{ 2. 14,970 22.65 } 24.80
Requiebro { 3. 12,240 15.20 }
{ 4. 17,000 10.50 } 12.47
China { 5. 31,890 3.84 }
{ 6. 32,360 1.17 } 1.75
{ 7. 28,960 0.10 }
Vaciscos 8. 78,320 9.24 9.24
This general average of 12.28 per cent. of mercury is pronounced
higher than the usual run of the ore, which, it is stated, does not go
above 7 to 8.50 per cent.
The furnace in which the ore is treated is cylindrical, 2 meters in
diameter, and 3.70 meters high from a brick grate, supported by three
arches to the arched roof. At the level of the grate is a charging
orifice, and near the roof are openings into two chambers, from the
bottom of which extend 12 lines of aludels, clay vessels, open at both
ends, the middle being expanded. The mouth of one fits into the back
end of the one following, a channel being thus formed through which
the fumes to be condensed are passed. The lines of aludels which are
laid on the ground terminate in a chamber, and for half the distance
between the furnaces and these chambers the ground slopes downward,
while for the other it slopes upward. Two furnaces are always placed
side by side, and the pair have from 1,100 to 1,150 aludels.
The operation is as follows: A layer of poor quartz is spread over the
brick grate; this is followed by a layer of smalls, and then by a
layer of still finer stuff, all of it being low grade ore. On top of
this are piled two-thirds of the _china_ of the charge on which the
_metal_ is put. Then follows a layer of _requiebro_, another lot of
_china_, and finally the _vaciscos_, shaped into balls, the whole
charge amounting to about 11½ tons, which is put in from an hour and a
half to two hours by three men. The charging orifice is then closed,
the aludels are luted, and everything made tight. The fires under the
brick grate are lighted and kept going for twelve hours, during which
time furnaces, charge, and condensing apparatus are heated up. During
this period, the temperature in the condensing-chamber at the end of
the line of aludels runs up 40 or 50 degrees Celsius, and some
mercury, evidently part of the native quicksilver, is noticed in it.
The temperature of the aludels in the immediate vicinity of the
furnaces is about 140 degrees C. During this period, the consumption
of fuel is four parts to every part of quicksilver produced. At its
close, the fire is drawn, and the second period begins. The air
entering through the brick arch is heated to from 200 to 300 degrees
by contact with the layer of poor stuff, the cinnabar is ignited, and
its sulphur oxidized, and the quicksilver vaporized and, condensing in
the aludels, flows toward the depression in the central portion of the
line. The temperature goes on increasing, until, twelve hours after
the beginning of this period, the thermometer shows 212 degrees C. at
the first aludels. This lasts for 18 hours, and then the third or
"cooling period" begins, which takes from 24 to 26 hours, and during
the beginning of which the temperature in the furnaces still rises. It
is then opened and cooled down. A very elaborate series of
observations made on the temperatures of various parts of the
condensing apparatus of the Almaden furnaces has shown that at the
aludels nearest to them the heat increases steadily until it reaches
249 degrees C., 44 hours after the beginning of the operation; that in
the middle of the line, at the depression, the maximum is 50 degrees
50 hours after starting the fires; and that at the end it does not
surpass 39 degrees. In the final condensing chamber, the temperature
varied, running downward from 40 degrees during the heating period to
14 degrees, rising again to 29 degrees toward the close.
The loss of the quicksilver during the operation has been vary
variously estimated, some stating that it is 50 per cent. and more,
while others place it at 30 per cent. Escosura, in his work, gives the
details of an operation checked by a royal commission in 1872,
according to which the loss in working ore running 9.55 per cent. was
only 4.41 per cent.--a loss which he considered inevitable. In 1806,
two Idria furnaces were put up at Almaden, but the engineers are not
favorably impressed with them. The first cost is stated to be more
than ten times greater than that of an aludel furnace, while the
capacity is only 50 per cent. greater. One pair of Idria furnaces in
five years produced 120,000 kilogrammes of quicksilver, against
843,000 kilogrammes made by eight sets of the Bustamente furnaces, the
cost per kilogramme of quicksilver being respectively 0.121 and 0.056
peseta.
* * * * *
THE BALLOON IN AERONAUTICS.
While it is undoubtedly true that the discovery of the balloon has
very greatly retarded the science of aerostation, yet, in my opinion,
its field of usefulness as a vehicle for pleasure excursions, for
explorations, and for scientific investigations, has not been fully
developed for the want of certain improvements, the nature of which it
is the object of this paper to point out. The improvement of which I
am about to speak relates to the regulation of the buoyancy of the
balloon. This is now done by throwing out ballast or by allowing some
of the gas to escape--a method which necessitates the carrying of an
unwieldy amount of sand and the expenditure of an unnecessary amount
of gas.
From the fire balloon invented by the Montgolfier Brothers, in 1782,
to the superior hydrogen balloon of M.M. Charles and Robert, no
material advancement has been made, except the employment of coal gas,
first suggested by Mr. Green. The vast surface presented to the wind
makes the balloon unmanageable in every breeze, and the aeronaut can
do nothing but allow it to float along with the current. This is a
difficulty which has been partly overcome, as was seen at the recent
Paris Electrical Exhibition; but no one will ever be able to guide it
in a direction opposite to a current of air. The aeronaut must ever
content himself in being able to float in the direction of the current
or at certain angles to its course; but to do this even is a matter
which has not been successfully accomplished. An inflated balloon
would ascend too high unless several hundred pounds of ballast were
used to weight it down. This ballast serves another purpose, it is
desirable to maintain the balloon at a uniform distance above the
earth's surface, and as the two per cent. daily waste of gas
diminishes the buoyancy of the balloon, it must be kept from
descending by throwing off a certain amount of sand. Again, the heat
of the sun and the action of warm air currents cause at times the
volume of gas to undergo a sudden expansion, and then to prevent the
balloon from running too high, the gas must be allowed to escape from
the valve. The gas, under these circumstances, must also be allowed to
escape in order to prevent the balloon from bursting. Presently the
balloon will pass through a colder current of air and sudden
condensation takes place, and the balloon would sink unless more
ballast were thrown off. This process continues until the aeronaut has
neither ballast nor gas left.
Now, I suggest that a large balloon be made with the mouth closed, so
that no gas can escape; and that it carry enough ballast to keep it,
under an ordinary temperature, at a certain distance from the ground.
A pipe must enter the mouth of the balloon, one end of which opens in
its interior and the other end in a gas reservoir which lies in the
"basket" or "car." As soon as the gas undergoes an expansion, and a
certain amount of pressure is made in this reservoir, a valve opens
and a whistle signals the moment when the force pumps must be set to
work to pump the air out of the balloon into the large _number two_
reservoir, the frame work of which forms the body of the car. Taking a
certain amount of gas out of the balloon is equivalent to taking on
more ballast, while by condensing this gas into a large reservoir, it
is not allowed to escape, and when necessary can be sent back into the
balloon and thus prevent the throwing off of ballast. Coal gas, under
a certain pressure, becomes heavier than air (or at least equally
heavy), and thus the gas pumped out of the balloon will of itself
serve as ballast. This invention will enable the balloonist to keep
himself at a uniform distance above the earth, will prevent the
carrying of so much ballast and the expensive waste of gas, and will
enable him to keep afloat at least ten times as long as by the old
method. I have made a model and tested the above theory.
ELI C. OHMART.
North Manchester, Ind.
* * * * *
ARTISTS' HOMES. NO. 12--MR. WILLIAM EMERSON'S HOUSE AT LITTLE
SUTTON, CHISWICK.
[Illustration]
Little Sutton was an old house, parts of which were in existence
before the time of Cromwell. It is situated in a picturesque old
garden, surrounded by ivy-clad walls and fine trees, one of the cedars
being extraordinarily large and perfect, its huge branches covering a
space of over 90 ft. in diameter. The greater part of the old house,
being uninhabitable through decay, was pulled down; the old parts are
shown in black on the plan, and the new hatched. It is faced with red
bricks, and red Corsehill stone dressings, and covered with tiles The
plan was arranged so as to preserve the old kitchen, billiard-room,
morning room, and conservatory. The hall, entered from a veranda in
connection with the entrance-porch, is surrounded by a dado, the
height of doors; the lower panels are filled with tiles made to design
by the School of Art at Bombay. The woodwork is painted a mottled blue
color, harmonizing with the general tone of the tiles, the whole being
something the color of _lapis lazuli_. The staircase is divided from
the hall by three arches, through which is seen the staircase-window,
representing, in stained glass, the Earth, Air, and Water. Under the
central arch is the fireplace, on the hood of which will eventually be
a bronze figure of Orpheus, on a ground of mosaic. The floor is of
marble mosaic, and round the border are the various beasts listening
to the music, the trees and river, etc. Above the dado, and on the
wooden panels of ceiling, will be the birds, etc. The woodwork of
dining-room is plain American walnut, the panels of dado being filled
with dark Japanese leather-paper. The panels and beams of ceiling are
of stained and dull varnished fir. The drawing room woodwork, and
furniture throughout, is painted a mottled greenish blue, after the
same manner as the hall. The decorations of this room, when complete,
are intended to illustrate Chaucer's "House of Fame." The
chimney-piece, of alabaster, is surmounted by a Caen-stone design, on
a rock of glass, showing the entrance to the castle, with the various
figures mentioned in the poem, carved in half-round relief, and the
gateway itself also richly and quaintly carved; the rock of glass
representing the ice on which the castle was supposed to be built,
and on it are cut the various famous names of the world's history. In
the frieze all round the room will be the figure of Fame and the
various groups of suppliants, and the pillars with the groups
upholding the renown of ancient cities and nations, etc., executed in
very low relief, and painted on a ground of blue and gold. The panels
of ceilings will have conventional designs and the heavenly bodies on
ground of gold and blue. The morning and other rooms have no
particular scheme of decoration prepared, and are simply painted and
papered in quiet tones.
[Illustration: ARTISTS' HOMES No. 12--LITTLE SUTTON, CHISWICK.]
We publish a longitudinal section, taken through the hall and
drawing-room, with part of the dining-room on the left and part of the
library on the right-hand side. The beautifully-modeled plaster
frieze, with the central figure of Fame, is shown in the drawing-room,
and illustrates Chaucer's "House of Fame," the whole being elaborately
colored in harmony with the purposes and general tone of the room,
which is in blue and gold. The hooded mantelpiece in the library is
entirely in concrete, to be richly painted and gilded. The drawing,
with the assistance of the description, will explain
itself.--_Building News._
* * * * *
MEMORABLE ENGLISH HOUSES.
In the year 1864, a letter appeared in the _Journal of the Society of
Arts_ from a correspondent, who suggested that the Society of Arts
should offer a prize or prizes for designs of memorial tablets to be
affixed to houses associated with distinguished persons, and in the
same year a series of suggested inscriptions was reprinted from the
_Builder_. The subject having been brought under the notice of the
council, a committee was appointed in 1866 to consider and report how
the society might promote the erection of statues or other memorials
of persons eminent in arts, manufactures, and commerce, and, at the
first meeting of the committee, on May 7, Mr. George C.T. Bartley
submitted some memoranda on the proposal to place labels on houses in
the metropolis known to have been inhabited by celebrated persons In
1837, the first tablet was erected by the society in Holles Street,
Cavendish Square, on the house where Byron was born. Other tablets
were soon afterward put up, and the erection of these memorials has
been continued to the present time.
The house in Leicester Square, upon which a tablet in memory of
Hogarth has been erected, is occupied by Archbishop Tenison's school,
for which the house was rebuilt. The original building, in which
Hogarth lived for several years, was long known as the "Sablonière
Hotel." John Hunter lived next door after Hogarth's death. Of the four
worthies who were intimately connected with Leicester Square, viz,
Hunter, Hogarth, Newton and Reynolds, and whose busts are now set up
at the four corners of the inclosure, the last three have tablets
erected.
The house in St. Martin's Street, which is now occupied by the schools
attached to the Orange Street Chapel, is in much the same condition as
when Sir Isaac Newton lived in it, from 1710 to 1727, except that the
old red bricks have been covered with stucco, and an observatory on
the roof has been taken away within the last few years.
[Illustration: NEWTON'S HOUSE, ST. MARTIN'S STREET.]
Flaxman had several London residences, but the house in Buckingham
Street, Fitzroy Square, is the one with which he is most intimately
associated, as he lived in it during the prime of his artistic career.
He went there in 1796, when he returned from Rome, and there he died
in 1826, being buried in the ground adjoining old St. Pancras Church
and belonging to the parish of St. Giles-in-the fields. The house is
on the south side of the street, close by Great Titchfield Street.
[Illustration: FLAXMAN'S HOUSE, BUCKINGHAM STREET.]
Canning's house, on the south side of Conduit Street is greatly
changed since the great statesman lived in it. It originally formed a
wing of Trinity Chapel, which has been swept away within the last few
years. This chapel was the successor of the chapel-on-wheels which was
used at the Hounslow camp in the reign of James II., and was
subsequently brought up to London. It is shown in Kip's view of old
Burlington House as standing in the fields at the back of that house.
When Conduit Street was built, a chapel was erected on the south side
to supersede the chapel-on-wheels. The house on the west side of the
chapel, where Canning lived for a time, was subsequently inhabited for
many years by the famous physician, Dr. Elliotson, F.R.S. After his
death, the front was altered, and a large shop window made, as seen
in the accompanying figure. It is now in the possession of Mr.
Streeter, the jeweler.
[Illustration: CANNING'S HOUSE.]
Dr. Johnson had so many residences in London that there is some
difficulty in choosing the one that is most interesting to us. The
house in Gough Square has special claims to attention, as it was there
that the great lexicographer chiefly compiled his dictionary. The
garret, with its slanting roof, in which his amanuenses worked, and
his own study are still to be been. Johnson himself, in his "Life of
Milton," observes, "I cannot but remark a kind of respect, perhaps
unconsciously, paid to this great man by his biographers; every house
in which he resided is historically mentioned, as if it were an injury
to neglect naming any place that he honored by his presence."
Emboldened by this expression of opinion, Boswell one evening, in the
year 1779, ventured to ask Johnson the names of some of his
residences, and he obtained the following list, which he printed in
his "Life of Johnson:" (1) Exeter Street, off Catherine Street,
Strand, (2) Greenwich; (3) Woodstock Street, near Hanover Square; (4)
Castle Street, Cavendish Square, No. 6, (5) Strand; (6) Boswell Court;
(7) Strand again; (8) Bow Street; (9) Holborn; (10) Fetter Lane; (11)
Holborn again, (12) Gough Square; (18) Staple's Inn; (14) Gray's Inn;
(15) Inner Temple Lane, No. 1; (16) Johnson's Court, No. 7; (17) Bolt
Court, No. 8. In this last place he died in 1784.
[Illustration: JOHNSON'S HOUSE.]
In April, 1879, the corporation of the city of London were asked to
co-operate in this work, and to undertake the erection of suitable
memorial tablets within the city boundaries. The matter was referred
to the city lands committee, with which body the secretary has had
several communications with respect to the localities suggested for
memorials, the result being that the committee agreed to erect such
tablets within the city boundaries.--_Journal of the Society of Arts._
* * * * *
DOMESTIC SUGAR PRODUCTION.
The value of sugar imported into the United States, is greater than
that of any other single article of commerce. In the year 1880 it
appears that over one thousand eight hundred and twenty-nine million
pounds of sugar were brought here from other countries, at a cost of
nearly one hundred and twenty million dollars, including customs duty.
Moreover, the consumption of sugar, _per capita_, in this country is
rapidly increasing. It was, during the ten years next preceding 1870,
only 28 pounds on the average per annum, but, in the ten years next
following, an average of 38 pounds per annum were consumed for each
person of the population of this country. This appears to be an
increase of 35 per centum in ten years.
The subject of domestic cultivation of sugar bearing plants is,
therefore, one of great importance to this nation, and it has
accordingly engaged the attention of the U.S. Commissioner of
Agriculture, and many experiments have been made in different parts of
the country in the propagation of the various canes, roots, etc., from
which sugar can be made. Among sugar-bearing plants, beside the
regular sugar cane, are, sorghum, sugar beet, maple, watermelon, sweet
and white potato, and corn stalk.
Statistics show that of the 12,000,000,000 pounds of sugar produced in
the world, about three-fourths comes from the sugar cane, and the
other fourth comes mainly from the sugar beet. Of the total quantity,
only about one seventieth is produced in the United States, and that
is mainly cane sugar from Louisiana. The beet sugar has formerly been
mainly produced in Europe. First France, second Germany, third Russia,
then Belgium, Austria, Holland, Sweden, and Italy.
The consumption of sugar in Great Britain is much greater _per capita_
than in the United States, about 65 pounds, or nearly double; while in
Germany 19 pounds per annum are used on an average by each person, and
in Russia the consumption is much less.
The importance of this subject to the United States, where the
consumption of sugar is increasing out of ratio to the production of
sugar-bearing plants, and where agricultural independence should be
realized, as we have already attained and maintained political
independence, and almost independence in manufacturing industries, has
called out Mr. Lewis S. Ware, a member of the American Chemical
Society, etc., in a pamphlet of over 60 pages, entitled a "_Study of
the Various Sources of Sugar_."
From this publication it appears that the main source of sugar supply
must still be _sucrose_, cane sugar, even in spite of the best efforts
of the general government and of the State agricultural organizations
to introduce sugar-bearing plants that will thrive in the temperate
and colder latitudes of this country. With the single exception of the
sugar beet, he seems to disparage all attempts to produce practical
sugar from hardy plants, or those that will mature in the region of
frosts in winter. Even sorghum, that has for twenty years held a place
in the hopes of the northern farmer, has declined so that the alleged
production of half a million pounds in 1866 had became barely a
twelfth of a million pounds in 1877.
In his remarks on the synopsis of one hundred and eleven experiments,
made at Washington, he says: "As may be noticed, thirty-five of them
(111) would yield zero. If we take the average of the hundred and
eleven experiments, we find as a yield 4.5 per cent., which result
cannot possibly be practically accepted. In other words, our
government, notwithstanding the favorable conditions under which they
were made, prove that the sorghum utilization is fallacy in every
sense of the word." ... "If sorghum is to be grown for its sirup, or
for fodder, it will evidently render excellent service." It seems that
less than four per cent. of crystallizable sugar in the sorghum juice
will not pay the cost of making sugar from it, as it will not
crystallize in a reasonable time, on account of the glucose in the
juice, which, with the other impurities, will prevent the ready
crystallization of four or five times their own weight of sucrose.
From the early history of sorghum, it appears that it was known as
_sorgo_ in the sixteenth century, while twenty or thirty varieties
were known under different names in Egypt, Arabia, and Africa. Some of
the names are, Chinese sugar cane, (sorgo), India cane, emphee or
Coffers' bread, paindes anges, etc.
The later history of it shows that in 1850, Count Montigny sent the
first samples from China to Europe. It had been used in the former
country for thousands of years for the manufacture of red dye. The
seeds were afterward sold in France for a _franc_ each.
A variety came later to this country from Africa, through the agency
of an Englishman named Wray, to whom is charged the effects of the
delusive experiments of trying to make crystallized sugar from its
juice, which have been going on in this country for twenty years. But
two varieties of sorghum now remain, known as the Chinese and African
types. Of all the other sugar plants, none except the maple tree
(besides the sugar cane and the beet) seem to have yielded sugar to
pay the cost of manufacture. The maple tree has yielded a total of
41,000,000 pounds in 1877. But as an industry by itself, it appears to
be unprofitable, and maple sugar must be, and generally is, sold at a
higher price per pound than cane sugar; moreover, it has not the
qualities that are required in a general sweetner for culinary
purposes.
The variety of sugar plant called amber cane is not very clearly
defined, but it may be taken, from the description of the juice as to
crystallizing qualities, as no better sugar producer than sorghum. It,
with sorghum, is classed as a sub-variety of sugar cane, which will
yield sirup and fodder, but will not crystallize under several months'
time, and even then in but small percentage.
On the whole it appears, as before stated, that the sugar beet is the
only practicable source of sugar for the Northern States, which, as
experimentally shown, can be raised at a profit of forty six dollars
per acre, against twenty dollars per acre, the profit of sugar making
from cane in Louisiana. Upon this showing several beet sugar factories
have been started in the United States and in Canada, and their
products are said to be satisfactory, and have been sold at a profit
in competition with imported beet sugar.
Mr. Ware recommends the establishment of beet sugar factories on a
larger scale, to be managed by men who have had experience in this
particular kind of sugar making, which seems to be a practical means
of supplying ourselves with home-made sugar. It must be remembered,
however, that the successful cultivation of an ample supply of beets
to keep them at work is an essential prerequisite.
* * * * *
HERALD ISLAND.
John Muir, the geologist with the Corwin Arctic Expedition, describes,
as follows, the characteristics of Herald Island, hitherto known only
as an inaccessible rock seen by a few venturesome whalers and
explorers:
After so many futile efforts had been made to reach this little ice
bound island, everybody seemed wildly eager to run ashore and climb to
the summit of its sheer granite cliffs. At first a party of eight
jumped from the bowsprit chains and ran across the narrow belt of
margin ice and madly began to climb up an excessively steep gully,
which came to an end in an inaccessible slope a few hundred feet above
the water. Those ahead loosened and sent down a train of granite
bowlders, which shot over the heads of those below in a far more
dangerous manner than any of the party seemed to appreciate.
Fortunately nobody was hurt, and all made out to get down in safety.
While this remarkable piece of mountaineering and Arctic exploration
was in progress, a light skin-covered boat was dragged over the ice
and launched on a strip of water that stretched in front of an
accessible ravine, the bed of an ancient glacier, which I felt assured
would conduce by an easy grade to the summit of the island. The slope
of this ravine for the first hundred feet or so was very steep, but
inasmuch as it was full of firm, icy snow, it was easily ascended by
cutting steps in the face of it with an ax that I had brought from the
ship for the purpose. Beyond this there was not the slightest
difficulty in our way, the glacier having graded a fine, broad road.
ON THE SUMMIT.
Kellet, who discovered this island in 1849, and landed on it under
unfavorable circumstances, describes it as an inaccessible rock. The
sides are, indeed, in general, extremely sheer and precipitous all
around, though skilled mountaineers would find many gullies and slopes
by which they might reach the summit. I first pushed on to the head of
the glacier valley, and thence along the back bone of the island to
the highest point, which I found to be about twelve hundred feet above
the level of the sea. This point is about a mile and a half from the
northwest end, and four and a half from the northeast end, thus making
the island about six miles in length. It has been cut nearly in two by
the glacial action it has undergone, the width at this lowest portion
being about half a mile, and the average width about two miles. The
entire island is a mass of granite with the exception of a patch of
metamorphic slate near the center, and no doubt owes its existence
with so considerable a height to the superior resistance this granite
offered to the degrading action of the northern ice sheet, traces of
which are here plainly shown, as well as on the shores of Siberia and
Alaska, and down through Behring Strait, southward, beyond Vancouver
Island. Traces of the subsequent partial glaciation it has been
subjected to are also manifested in glacial valleys of considerable
depth as compared with the size of the island. I noticed four of
these, besides many marginal glacial grooves around the sides. One
small remnant with feeble action still exists near the middle of the
island. I also noted several scored and polished patches on the
hardest and most enduring of the outswelling rock bosses. This little
island, standing as it does alone out in the Polar Sea, is a fine
glacial monument.
A MIDNIGHT OBSERVATION.
The midnight hour I spent alone on the highest summit, one of the most
impressive hours of my life. The deepest silence seemed to press down
on all the vast, immeasurable, virgin landscape. The sun near the
horizon reddened the edges of belted cloud bars near the base of the
sky, and the jagged ice bowlders crowded together over the frozen
ocean stretching indefinitely northward, while more than a hundred
miles of that mysterious Wrangell Land was seen blue in the
northwest--a wavering line of hill and dale over the white and blue
ice prairie and pale gray mountains beyond, well calculated to fix the
eye of a mountaineer; but it was to the far north that I ever found
myself turning, where the ice met the sky. I would fain have watched
here all the strange night, but was compelled to remember the charge
given me by the captain, to make haste and return to the ship as soon
as I should find it possible, as there was ten miles of shifting,
drifting ice between us and the open sea.
PLANT LIFE ON HERALD ISLAND.
I therefore began the return journey about one o'clock this morning,
after taking the compass bearings of the principal points within sight
on Wrangell Land, and making a hasty collection of the flowering
plants on my way. I found one species of poppy, quite showy, and
making considerable masses of color on the sloping uplands, three or
four species of saxifrage, one silene, a draba, dwarf willow,
stellaria, two golden compositæ, two sedges, one grass, and a
veronica, together with a considerable number of mosses and lichens,
some of them quite showy and so abundant as to form the bulk of the
color over the gray granite.
INHABITANTS OF THE CLIFFS.
Innumerable gulls and murres breed on the steep cliffs, the latter
most abundant. They kept up a constant din of domestic notes. Some of
them are sitting on their eggs, others have young, and it seems
astonishing that either eggs or the young can find a resting place on
cliffs so severely precipitous. The nurseries formed a lively
picture--the parents coming and going with food or to seek it,
thousands in rows standing on narrow ledges like bottles on a grocer's
shelves, the feeding of the little ones, the multitude of wings, etc.
* * * * *
M. Bouchut's experiments with pepsine for destroying worms in the
stomach and bowels have been continued with extremely promising
results. Even the tapeworm succumbs to the digestive action of pepsine
in large doses, while the more highly organized tissues of the stomach
are unaffected.
* * * * *
FRANZ LISZT.
On the 22d day of October, 1811, Franz Liszt, the greatest pianist of
the last half century, was born at Raiding, in Hungary, and the entire
musical world was united in celebrating his seventieth birthday, which
took place this year.
What can be more appropriate than to take a look at the past and
recall some of the important events of Liszt's so very interesting
life? To recall his first appearance as a "wonder" child in his native
town, the blessing and kiss he received a few years later from the
immortal Beethoven, his great triumphs in the Paris salons and the
defeat of his rival Thalberg. After the appearance of the violin
virtuoso Paganini, he resolved to attain the highest development of
his musical genius and to become so world-renowned as none has been
before him, and in this was successful. He has not only maintained his
standing as the greatest master of modern piano virtuosos, but has had
the greatest influence on his followers and scholars, Taussig, v.
Bulow, Mr. and Mme. Bronsart, Menter, and other younger and older
pianists who have had the benefits of his instruction for a greater or
less length of time, so that it can be justly claimed that the
majority of our present virtuosos owe their success and fame directly
or indirectly to the abilities of Liszt.
Liszt is endowed with that great gift of treating every individual in
the manner most favorable to the development of its traces of artistic
ability and desires, and this accounts for his wonderful results as
instructor and master.
[Illustration: FRANZ LISZT.]
But no picture of Liszt would be perfect without a _résumé_ or
recapitulation of his compositions.
After a most perfect transposition and preparation of numerous works
of Beethoven, Schubert, and Berlioz, and after making their
compositions popular and introducing numerous valuable novelties in
the art of playing piano, he produced his "Symphonische Dichtungen"
(Symphonic Poems).
These highly dramatic compositions, in which he follows Berlioz and
often produces the most astonishing effects of sounds, however, did
not find entire approbation with the public, and did not succeed in
popularizing themselves. But that fact can be recorded in his favor
that every programme containing Liszt's "Dante," or Faust Symphony, or
"Mazeppa," receives more than ordinary attention from the public. The
same is the case with his solo songs with piano accompaniment, in
which, however, ingenious details often tend to drown the original
melody. Of his quartets, some have become highly popular with singing
societies and form part of their _repertoire_. The crowning point of
Liszt's compositions is to be found in sacred music, for instance in
his mass known as the "Grauer Messe," composed for the dedication of
the Cathedral at Grau, in Hungary; the Crowning mass, and his two
oratorios, "Die heilige Elisabeth" and "Christus." But even they
caused a decided difference of opinion; and if some knew no bounds for
their enthusiasm, others could not find an end for their condemnation.
Such works should not be treated too lightly, and a thorough and
impartial examination will show that a place of honor must be accorded
to them in the history of music. Since the "Heilige Elisabeth" has
been produced in several cities of Germany it has been viewed more
favorably and disarmed many of the opponents.
But Liszt also belongs to the literary fraternity, and his works,
published by Breitkopf & Hartel, contain some of the best ever written
in regard to art and artists. They were mostly written in elegant
French originally, and relate to the social position of artists and
the state of the art of music in certain cities or even an entire
country. A part of his works is devoted to the music of gypsies, and
to a true and honest history of the life of his friend Chopin.
Then again we find him preparing the path to the hearts of the public
for Berlioz, Schumann, Wagner, Robert Franz, and Meyerbeer. Liszt has
certainly collected enormous sums of money in his successful career,
but as fast as he reaps his earnings he gives them to those needing
assistance, and it is almost entirely to him that the inhabitants of
Bonn, on the Rhine, owe their beautiful Beethoven Monument, and during
the last years Liszt has been untiring in giving concerts and
collecting money for a monument for the greatest of the great, Johann
Sebastian Bach.
Liszt is an artist in every sense of the word, and we should all wish
that he will remain among us for many years more.
* * * * *
M. GARNIER'S NEW METHODS OF PHOTOENGRAVING.
By MAJOR J. WATERHOUSE, B.SC.
In one of the upper rooms of the Electrical Exhibition in Paris, there
is an interesting collection of plates and proofs produced by various
methods of photo-engraving, invented by M. Henri Garnier, whose name
is so well known in connection with these processes, and whose
beautiful plate of the Chateau of Maintenon gained for him a gold
medal at the Paris International Exhibition of 1867.
Some interesting details of these processes are given in an extract
from a report on them by M. Davanne to the Société d'Encouragement
pour l'Industrie Nationale, read at its sitting on the 22d July last,
of which copies are distributed gratis in the exhibition.
The report opens with a brief allusion to M. Garnier's continuous
labors in permanent photographic printing, commencing with the
ingenious mercury process worked out in conjunction with M. Salmon,
and published in 1855, in which a print which has been exposed to the
fumes of iodine is laid down on a plate of polished brass, so that the
iodine, absorbed by the printed lines, slightly attacks the brass;
mercury being then rubbed over the brass, forms an amalgam with the
iodized parts. If a roller charged with printing ink be now passed
over the plate, the ink will only be taken on the pure brass, and not
on the iodized parts. The plate is next bitten with acid nitrate of
silver, and may then be treated in various ways, so as to form either
a printing-block or an engraved plate. The process never came to any
practical use, but led M. Garnier to the invention of the very
valuable and largely used process of acierage or steel-facing, by
which the surface of engraved copper-plates is so hardened and
protected by a thin coating of iron that instead of only a few hundred
impressions, many thousands can be printed from a plate without the
slightest deterioration.
The next invention noticed is the citrate of iron process of M.M.
Salmon and Garnier, in which a paper, coated with a sirupy solution of
citrate of iron, is exposed to light under a positive print for a
period varying from eight to ten minutes in the sun, to half or
three-quarters of an hour in the shade. In the parts where the light
has acted the paper becomes non-hygroscopic in proportion to the
intensity of the action of the light upon it. The paper being left for
a short time to absorb moisture from the air, is dusted over with
lamp-black, which, attaching itself to the unexposed parts, reproduces
an exact image of the original drawing.
M. Garnier has since greatly modified this method of obtaining an
image by dusting, and applied it to various processes of
photo-engraving.
The report then proceeds to give the following details of a process of
photo-engraving, which was exhibited before the society by M. Garnier
in March last:
PHOTOGRAVURE.
In photo-engraving a distinction must always be made between the
reproduction of drawings in line and those with shaded tints.
A.--_Photo-engraving of Line-work._--A plate of copper is prepared by
covering it, either by flowing or with a roller, with a very thin
coating of a solution of:
Sugar 2 grammes.
Bichromate of ammonia 1 gramme.
Water 14 grammes.
This coating is equalized and quickly dried by means of an arrangement
which keeps it in rotation over a warm plate.
As soon as the plate is dry, a positive cliché of the drawing to be
reproduced is laid upon it, and the whole exposed to the sun for a
minute, or to the electric light for three minutes. The reaction
produced is the same as with the citrate of iron, but much quicker;
the exposed parts are no longer hygroscopic, but in the parts
protected by the lines of the drawing the sensitive coating has
retained its stickiness, and will hold any powder that may be passed
over it, thus producing a very clear image of the drawing. The coating
being excessively thin, the little moisture it holds and the powder
applied suffice to break its continuity, especially if the powder be
slightly alkaline. If the rest of the surface were sufficiently
resisting, the plate might be bitten at once; but light alone is not
enough to produce complete impermeability: the action of heat must be
combined with it. The plate is, therefore, placed on a grating, with
wide openings, a large flame is applied underneath, and it is heated
till the borders where the copper is bare show iridescent colors. The
sugary coating thus becomes very hard in the exposed parts, but under
the powder it is broken, porous, and permeable to acids. The surface
is then covered with the biting fluid, which is a solution of
perchloride of iron at 45° Baumé, and after few minutes' contact the
plate is engraved. It only remains to clear off the bichromated sugary
coating which forms the reserve, and which, being hardened by the
heat, resists ordinary washing. It is removed perfectly by rubbing the
surface with a hard brush and warm potash lye; the plate is then ready
for printing. Sometimes it may be necessary to give several successive
bitings, or to use a resinous grain; in such cases the various methods
of the engraver's art are employed.
B.--_Photo Engraving for Half-Tones._--To reproduce by engraving the
image of any object, a portrait, or a landscape, the gradation of tint
is obtained by repeating three times in the following manner the
operation A, just described:
The copper plate being prepared as before, it is exposed to the light
under a positive, and given a long exposure, say four minutes, in the
electric light. The sugary coating hardens under the whites and the
lighter shades--it only remains tacky under the blacks. The positive
cliché is removed, the plate powdered, and bitten; the blacks alone
come out.
The plate is cleaned, then coated again with the sugary preparation,
and exposed a second time under the positive, care being taken to
preserve an accurate register, which may easily be done. The second
exposure is not so long as the first--say two minutes, and gives the
image of the middle tints and blacks. The plate is powdered and bitten
as before, bringing out the middle tints, and, at the same time,
giving greater depth to the shadows.
In the third operation, the plate is exposed still less to the
light--say one minute. The high-lights alone harden; the light shades,
middle tints, and the shadows remain permeable. After powdering and
biting, the plate is finished.
When necessary, after each operation, a resinous grain may be applied
in the manner usual with engravers.
It is important to note that M. Garnier affirms that in both cases the
engravings are untouched, and that this is one of the essential
characteristics of his process.
C.--_Engraving in Relief for Letter-Press._--In the case of drawings
in lines to be made into printing-blocks for letter-press printing,
the operation is conducted in its first phase absolutely in the same
manner as the foregoing, only, after exposure, instead of producing
the image with a slightly alkaline powder, powdered bitumen is used,
and the plate is slightly warmed, so that the powder may slightly fuse
and adhere to the metal, but not enough to make the bichromated sugar
become insoluble. The plate is then washed with water, and all the
sugary coating removed, leaving the surface of the copper bare, except
where it is protected by the bitumen forming the image. The plate is
then bitten with perchloride of iron, which gives a first biting,
leaving all the lines in relief. Further depth is obtained by
alternate inkings and bitings, as in the Gillotype method.
The above processes are very interesting, the use of the sugary
coating, the hardening it by heat, and the triple exposure and biting
are new--at any rate, have not, so far as I know, been published
before.
The report then goes on to describe a further application of the same
principle to obtaining photographic images recently invented by M.
Garnier, and called by him atmography.
PHOTOGRAPHIC PRINTING BY VAPOR--ATMOGRAPHY.
This process consists in tracing or transferring by means of vapors or
fumes an image of any object from one surface to another, whence the
name of atmography it is proposed to give it. The operations are as
follows:
When an image formed of a powdery substance has been obtained either
by dusting (as described above), or by filling an engraved plate with
the powder, the plate bearing the image is exposed to a vapor, which
has no effect upon it. The powder alone absorbs the vapor, and if the
plate be then applied to a surface coated with some substance capable
of being acted upon by the vapor, an image is obtained upon this
second surface. For example, the lines of an engraved copper-plate are
filled with powdered albumen. On the other hand, a few drops of
hydrofluoric acid are spread over a wooden board, and the powdered
engraving is exposed for ten to fifteen seconds to the fumes
disengaged by holding it about a quarter-of-an-inch above the board.
The acid is absorbed by the powdered albumen without attacking the
copper. If this plate be now placed in close contact with any surface
(metal, paper, or glass) which has been covered with a coating of
sugar and borax, and dried immediately, a deliquescent fluoborate of
soda is produced under the action of the acid vapors, the sugar
becomes tacky, and, by brushing a powder over this surface, the image
appears immediately.
In M. Davanne's opinion this new invention of M. Garnier's seems
likely to have a useful and extended application. The image may be
made with powder of any desired color. If it is on glass, it may be
transferred to paper or other support by means of collodion or
gelatine. By employing enamel powders, this process gives a new method
of producing vitrified images. It may also be used as a simple method
of reproducing engravings under certain circumstances; copies of
diagrams, however intricate, could easily be produced on glass by it,
and used for the illustration of lectures by means of the magic
lantern.--_Photo. News._
* * * * *
DANGERS OF PYROGALLIC ACID.
By DR. T.L. PHIPSON.
Some time ago, Dr. Napias, of Paris, who devotes much of his time to
matters connected with hygiene, took up the subject of the hygiene of
the photographer, and published in the _Moniteur de la Photographie_ a
series of papers which were afterward translated into English and
published by Messrs. Piper & Carter, of London. In them the worthy
author has considered the action on the economy of the various
poisonous substances which pass daily through the hands of our
readers, and the best means of counteracting their influence.
Since then--in fact, quite recently--attention has been called in the
medical journals to certain properties of pyrogallic acid which were
perfectly unknown, and show that this substance, even when applied
externally, may act as a violent poison causing death by its great
affinity for oxygen. I published a short note upon the subject in the
_Journal of Medicine_, etc., for April last, and it may perhaps be
useful to reproduce the facts here. Physicians who were unacquainted
with this energetic deoxidizing property of pyrogallic acid have
proposed it as a substitute for chrysophanic acid in the treatment of
skin diseases; but Dr. Neisser has made known a case of poisoning by
an ointment of pyrogallic acid, which at once shows that considerable
danger attends its use for this purpose. A man of strong constitution
was admitted into one of the wards of the Breslau Hospital to be
treated for general psoriasis. He appears to have been submitted to a
kind of experimental treatment in order to test the curative
properties of pyrogallic acid as compared with chrysarobine. He was
treated by friction with chrysarobine (in the form of a pomade of
alcoholic extract of rhubarb, containing one-twentieth) on the
one-half of the body, while the other half was treated in the same
manner by a pomade containing ten per cent. of pyrogallic acid. Six
hours after the application the patient had violent shivering with
vomiting and intense collapsus. Death occurred on the fourth day.
Experiments were at once undertaken on rabbits, and proved that this
catastrophe was due entirely to the pyrogallic acid pomade, and that
the chrysarobine was innocuous. In some instances the rabbit died
within two hours. It was also found that in the case of the patient in
the Breslau Hospital the pyrogallic acid had acted by its extreme
avidity for oxygen when in contact with alkaline fluids. The blood had
been affected, and the red corpuscles were destroyed and turned brown.
Very little urine was voided, but it presented a most extraordinary
character, being dark brown and very thick; it contained no blood
corpuscles, but a considerable amount of hæmoglobine (the coloring
matter of the corpuscles), which was recognized by the absorption
bands it gave in the spectroscope. The kidneys were uniformly bluish
black. The blood had a dirty brownish red tint, and contained an
abundance of _detritus_ of red corpuscles.
This case points out once more that photographers cannot use too much
prudence in dealing with chemical products which are in daily use by
them, and the noxious properties of which, they are apt to
forget.--_Photo News._
* * * * *
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